Daikin Skyline IM 777-8 Installation And Maintenance Manual Download Page 21

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IM 777-8 • Skyline Air Handler

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Wiring 

 

DANGER

Capacitor hazardous voltage! Failure to disconnect power 

and discharge capacitors before servicing will result in 

serious injury or death. Disconnect all electric power 

(including remote disconnects) before servicing. Perform 

lockout/tag out procedures to ensure that power can 

not be energized. For variable frequency drives,or other 

energy storing components that have been furnished and 

mounted by either Daikin, or by others, refer to the specific 

manufacturer’s literature for allowable waiting periods 

for discharge of capacitors. Verify capacitors have been 

discharged using an appropriate voltmeter.

 

CAUTION

Use copper conductor only .

 Failure to use copper 

conductors can result equipment damage. 

 

CAUTION

The base section of each cabinet has a drip pan installed 

below every panel that drains to the outside frame trough. Any 

holes cut through the bottom of the unit must also penetrate 

the drip pan. If holes are cut in the drip pan, seal them to 

prevent moisture leakage. 

Figure 36: Electrical Conduit Location    

•  Electrical service to each fan must correspond to the rated 

voltage on the motor or electrical panel nameplate and 

conform to the National Electric Code and local restrictions. 

•  Connect each fan section metal frame to the building 

electrical ground. 

•  A door electrical interlock is not provided as standard. 
•  Thermal motor protection is external to the unit. Locate 

electrical conduit entrances for units above the bottom 

of the unit, high enough to clear components inside, but 

below the bottom of the fan motor junction box (

Figure 36

). 

•  When the unit is provided with an external junction box 

and variable frequency drive (VFD), the VFD itself will 

be mounted on the drive side fan panel inside the fan 

cabinet. The external junction box will provide loose wire 

connection to the VFD and to the motor. An external 

mounted keypad/display control box will be provided and 

connected to the VFD for manual adjustment of the VFD. 

•  When not being serviced, close and secure electrical panel 

doors to prevent accidental contact with live parts and 

prevent ingress of moisture and airborne contaminants. 

•  For instances where multiple motors are being driven 

by a single VFD, be sure to set up the VFD and size the 

wiring according to the power requirements of all motors 

that are being driven by that VFD. 

•  Control wiring—access to the VFD is through the fan 

cabinet access door for single fans. Provide shielded 

cable only as described in the VFD manual provided with 

the unit. Route wire through panel so that it not interfere 

with any other components or in the way of any access 

doors. Do not drill through drip or drain pans. Refer to the 

VFD installation manual provided with the unit for detailed 

control wiring instructions. 

•  For multiple fans in parallel, the VFD(s) are mounted 

inside of the electrical enclosure, which is mounted 

on the exterior of the fan section. When multiple fan 

sections are provided with multiple VFDs, they must be 

set up so that the fans always start simultaneously and 

are set to ramp up and down together. Do not attempt to 

run fans in parallel at different speeds as this can result 

in uneven airflow that can cause performance, sound, 

and vibration problems that can lead to failure. Provided 

that the fan is capable of running fast enough and the 

motor is sized appropriately, VFDs may be operated 

up to a maximum recommended frequency of 90 Hertz 

for 1800 RPM and slower motors. Motors that are 3600 

RPM may be operated up to a maximum speed of 4000 

RPM or 66.7 Hertz provided the fan is rated that high. 

Operation above 4000 RPM can damage motor bearings 

and is not recommended. 

Summary of Contents for Skyline IM 777-8

Page 1: ...Installation and Maintenance Manual IM 777 8 Group Applied Air Systems Part Number IM 777 Date March 2014 Skyline Outdoor Air Handler...

Page 2: ...s 14 Internal Isolation Assembly Adjustment 18 OSHPD Seismic Anchoring Mounting 20 Electrical Installation 21 Wiring 21 Operation Guidelines 22 Startup Checks 22 Before Starting the Unit 22 VFD Setup...

Page 3: ...el and are inspected thoroughly before leaving the factory Take care during installation to prevent damage to units 3 Take special care when handling the blower section All fans are dynamically balanc...

Page 4: ...on galvanized surfaces Belt driven fans Reduce belt tension by at least 50 or remove the belts Remove belts if they will be subjected to temperatures exceeding 85 F to avoid deterioration Remove belt...

Page 5: ...supplied with VFDs Figure 1 Servicing Space Requirements Figure 2 Service Clearance for Electrical Power Devices Rigging Skyline air handlers ship as separate sections completely assembled or in modu...

Page 6: ...nt attached on the leaving air side of the shipping section that seals against the frame channel on the entering air side of the adjoining The splice joint is insulated and provides an air tight seal...

Page 7: ...ping screw to secure the bases together f For certain Custom Air Handling units use the provided section joining plates to fasten sections together Space them as shown in Figure 9 Using the provided 1...

Page 8: ...he flat head Torx 30 fasteners in the corner of the frame channels Then pull the frame channel out the side Remove any panel screws that are within one inch of the of the frame since they are engaged...

Page 9: ...available inside the unit for conduit or pipe routing b Do not locate holes in a panel that provides access to key maintenance components such as filters and fan assemblies c Do not locate where the c...

Page 10: ...and does not interfere with other vital components Duct Connections Use flexible connectors on the outlet and inlet duct connections of all units Do not position down flow fans over air ducts that ar...

Page 11: ...shaft torque is 205 inches pound Greater rotation or torque can cause equipment damage Face and Bypass Section Mounting Internal and external face and bypass sections are mounted together using the i...

Page 12: ...ls WARNING Use all lifting points Improper lifting can cause severe personal injury and property damage CAUTION Lifting points may not be symmetrical to the center of gravity of the unit Ballast or un...

Page 13: ...M 777 8 Skyline Air Handler Figure 22 Typical Vestibule Figure 23 Caulking the Vestibule Roof Cap Figure 24 Detail of Mounting Screws Figure 25 Additional Caulking SHOWN SPLICE COLLAR DETAIL A UNIT TO...

Page 14: ...ply heat to the body of the expansion valve The thermostatic expansion valve must be the external equalizer tube type Connect the 1 4 inch diameter external equalizer tube provided on the coil to the...

Page 15: ...low Valves Do not use modulating steam valves on high pressure systems Properly size modulating valves Do not undersize Avoid freezing conditions entering air temperatures below 35 F Daikin strongly r...

Page 16: ...Pressure to 25 psi 5GA or 8GA coils Note that the addition of a vacuum breaker to permit the coil to drain during shutdown 5TA 8TA or 5HA coils Conden sate is lifted to overhead return main 5JA or 8J...

Page 17: ...o be heated by a hot water coil carefully design the system to provide thorough mixing before air enters the coil To prepare coils for winter operation See Winterizing Water Coils on page 39 Drain Pan...

Page 18: ...orz H Downblast H Upblast H Unit Sizes 003 035 1 3 75 3 75 4 25 2 4 25 3 75 4 25 3 4 25 3 75 4 25 4 3 75 3 75 4 25 Unit Sizes 040 090 1 6 00 6 75 6 75 2 6 50 6 75 6 75 3 6 50 6 75 6 75 4 6 00 6 75 6 7...

Page 19: ...Air Handler Figure 30 Removing Motor Behind Shipping Brackets Figure 31 Removing Motor Beside Shipping Brackets Figure 32 Plenum Fan Typical Shipping Brackets Shipping hold down nut and bolt Remove a...

Page 20: ...e are to be field drilled Any mounting hardware is to be field supplied Table 6 OSHPD Mounting Attachment Method SDS Attachment System by Others Spacing System Bolted attachment to steel Figure 33 1 9...

Page 21: ...self will be mounted on the drive side fan panel inside the fan cabinet The external junction box will provide loose wire connection to the VFD and to the motor An external mounted keypad display cont...

Page 22: ...quipment damage due to loose fasteners represents improper start up and equipment abuse It is not covered by the warranty 1 Check that the unit is completely and properly installed with ductwork conne...

Page 23: ...Hours of Operation 1 Disconnect and lock electrical power source 2 Check tightness of all bearing wheel and sheave setscrews or capscrews See Table 14 on page 26 3 Recheck belt tension and adjust if n...

Page 24: ...Funnel Relationship 13 to 36 Belt Drive Plenum Fan Wheel Funnel Parameters in mm Size in A B C 13 0 25 6 35 0 91 23 11 3 50 88 9 15 0 25 6 35 0 91 23 11 3 50 88 9 16 0 25 6 35 0 91 23 11 3 50 88 9 18...

Page 25: ...12 Wheel to Inlet Funnel Relationship Direct Drive Class II fans Fan Size in Overlap in mm 11 0 25 6 35 12 0 25 6 35 15 0 25 6 35 16 0 38 9 65 18 0 38 9 65 20 0 41 10 41 22 0 45 11 43 24 0 50 12 7 27...

Page 26: ...II Plenum Fans Only Fan Size Setscrew Size Torque ft lb Aluminum Steel 11 12 13 3 8 19 2 N A 15 3 8 19 2 N A 16 3 8 19 2 N A 18 3 8 19 2 N A 20 3 8 19 2 N A 22 3 8 19 2 N A 24 3 8 19 2 N A 27 3 8 19 2...

Page 27: ...or is replaced After fan and or motor replacement the block off plate is to be removed and stored outside of the air tunnel The Daikin Fan Array has an optional gravity actuated block off damper These...

Page 28: ...can be simplified by assuming standard density and assuming funnel dimensions match the drawing dimensions Table 17 shows the factor F for each fan size and type The equation then becomes the followin...

Page 29: ...ecure tubing to the fan assembly using cable tie mount DCX52 and Cable tie DCX54 as needed Make sure any tubing does not interfere with the fan wheel NOTE Never drill or screw through the inlet funnel...

Page 30: ...rpm Class I 2077 1875 1691 1479 1328 1209 1073 Maximum rpm Class Il 2703 2413 2199 1928 1730 1579 1401 Table 20 Operating Limits Belt Drive Plenum Fans Fan Operating Limits Belt Drive Plenum Fans Size...

Page 31: ...tributes to premature fan and motor bearing failure Monitor overall vibration levels every six months of operation An increase in levels is an indication of potential trouble Vibration Causes 1 Wheel...

Page 32: ...Motor Bearings Mfr Grease NEMA Size Amount to Add oz Texaco Polystar or Polyrex EM Exxon Mobil or Rykon Premium 2 or Penzoil Pen 2 Lube 56 to 140 0 08 140 0 15 180 0 19 210 0 30 250 0 47 280 0 61 320...

Page 33: ...59 3 to 3 7 16 75 80 0 85 24 10 3 1 2 to 4 85 105 1 5 42 53 Fan Drive WARNING Before servicing lock out and tag out all power to the unit Fans or belts cause severe personal injury or death WARNING D...

Page 34: ...djustment LVP Variable Speed Sheaves Mounting 1 Slide sheave on motor shaft so that the side of the sheave with setscrew A is next to the motor when setscrew A is in the hub or barrel of the sheave 2...

Page 35: ...f the driven sheave See Figure 49 2 Verify that all setscrews are torqued to the values shown in Table 28 before starting drive Check setscrew torque and belt tension after 24 hours of service Adjusti...

Page 36: ...lbs Seating torque in lbs Seating torque in lbs Seating torque in lbs Seating torque in lbs Length L in lbs Seating torque in lbs 1 4 20NC 150 12 5 100 87 7 3 3 16 50 5 16 11NC 305 25 4 200 165 13 8 1...

Page 37: ...cause slippage 5 Inspect V drive on a periodic basis Adjust tension if the belt is slipping Do not apply belt dressing This can damage the belt and cause early failure Tension Measurement Procedure 1...

Page 38: ...gauge is used the prefilters can be removed to check the pressure drop of the final filters Figure 53 Filter Gauge Table 30 Filter Pressure Drops Bag filters DriPak 2000 Efficiency 45 65 85 95 Rated...

Page 39: ...o prevent freeze up NOTE Carefully read instructions for mixing antifreeze solution used Some products have a higher freezing point in their natural state when mixed with water Daikin is not responsib...

Page 40: ...iping and remove the brass plugs for the vents and drains located in the connections 2 Remove all screws and remove the access panel 3 Remove the screws holding the coil in place 4 Lift and pull the c...

Page 41: ...he coil is in place bolt the coil to the section 4 Caulk the mounting surface of the steel plate and install the plate on the coils 5 Caulk the mounting surface of the drain trough and install the dra...

Page 42: ...turn Material Procedure Defective material may not be returned without permission of authorized factory service personnel of Daikin in Minneapolis Minnesota 763 553 5330 A Return Goods tag must be inc...

Page 43: ...____________ RF VFD model number __________________________________________________ Serial number __________________________ Circle Yes or No If not applicable to the type of unit circle N A I INITIAL...

Page 44: ...3 ___________ ____________ ____________ ___________ ___________ ____________ G FLA L1 ___________ L2____________ L3 ___________ H Operate electric heat with fans off Electric heat must cycle on high l...

Page 45: ...______________________ 2 How would you rate the overall appearance of the product i e paint fin damage etc Excellent Good Fair Poor 3 Did all sections of the unit fit together properly Yes No N A 4 Di...

Page 46: ...ndard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied representative for warranty details Refer to Form 933 430285Y To find your local Daikin Applied...

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