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7 Commissioning

Installer reference guide

22

AZAS71~Y1

Sky Air Active-series

4P486048-1B – 2018.06

6.8.2

To close the outdoor unit

1

3

2

4

6.8.3

To check the insulation resistance of the
compressor

NOTICE

If,  after  installation,  refrigerant  accumulates  in  the
compressor,  the  insulation  resistance  over  the  poles  can
drop,  but  if  it  is  at  least  1  MΩ,  then  the  unit  will  not  break
down.

▪ Use a 500 V mega-tester when measuring insulation.

▪ Do not use a mega-tester for low-voltage circuits.

1

Measure the insulation resistance over the poles.

If

Then

≥1 MΩ

Insulation resistance is OK. This procedure
is finished.

<1 MΩ

Insulation resistance is not OK. Go to the
next step.

2

Turn ON the power and leave it on for 6 hours.

Result: 

The  compressor  will  heat  up  and  evaporate  any

refrigerant in the compressor.

3

Measure the insulation resistance again.

7

Commissioning

7.1

Overview: Commissioning

This  chapter  describes  what  you  have  to  do  and  know  to
commission the system after it is installed.

Typical workflow

Commissioning typically consists of the following stages:

1

Checking the "Checklist before commissioning".

2

Performing a test run for the system.

7.2

Precautions when commissioning

INFORMATION

During  the  first  running  period  of  the  unit,  the  required
power may be higher than stated on the nameplate of the
unit.  This  phenomenon  is  caused  by  the  compressor,  that
needs  a  continuous  run  time  of  50  hours  before  reaching
smooth operation and stable power consumption.

NOTICE

Before starting up the system, the unit MUST be energised
for  at  least  6  hours.  The  crankcase  heater  needs  to  heat
up  the  compressor  oil  to  avoid  oil  shortage  and
compressor breakdown during startup.

NOTICE

NEVER  operate  the  unit  without  thermistors  and/or
pressure  sensors/switches.  Burning  of  the  compressor
might result.

NOTICE

Do  NOT  operate  the  unit  until  the  refrigerant  piping  is
complete  (when  operated  this  way,  the  compressor  will
break).

NOTICE

Cooling  operation  mode

.  Perform  the  test  run  in  cooling

operation mode so that stop valves failing to open can be
detected.  Even  if  the  user  interface  was  set  to  heating
operation mode, the unit will run in cooling operation mode
during 2‑3 minutes (although the user interface will display
the heating icon), and then automatically switch to heating
operation mode.

NOTICE

If  you  cannot  operate  the  unit  in  test  run,  see 

"7.5  Error

codes when performing a test run" on page 23

.

WARNING

If the panels on the indoor units are not installed yet, make
sure  to  power  OFF  the  system  after  finishing  the  test  run.
To  do  so,  turn  OFF  operation  via  the  user  interface.  Do
NOT stop operation by turning OFF the circuit breakers.

7.3

Checklist before commissioning

After the installation of the unit, first check the following items. Once
all  below  checks  are  fulfilled,  the  unit  MUST  be  closed,  ONLY  then
can the unit be powered up.

You  read  the  complete  installation  instructions,  as
described in the 

installer reference guide

.

The 

indoor units

 are properly mounted.

In case a wireless user interface is used: The 

indoor unit

decoration panel

 with infrared receiver is installed.

The 

outdoor unit

 is properly mounted.

The following 

field wiring

 has been carried out according

to this document and the applicable legislation:

▪ Between the local supply panel and the outdoor unit

▪ Between the outdoor unit and the indoor unit (master)

▪ Between the indoor units

There are NO 

missing phases

 or 

reversed phases

.

The  system  is  properly 

earthed

  and  the  earth  terminals

are tightened.

Summary of Contents for Sky Air Active Series

Page 1: ...Installer reference guide Sky Air Active series English Installer reference guide Sky Air Active series AZAS71M2V1B AZAS100M7V1B AZAS125M7V1B AZAS140M7V1B AZAS100M7Y1B AZAS125M7Y1B AZAS140M7Y1B...

Page 2: ...refrigerant piping 16 6 5 2 Precautions when checking the refrigerant piping 16 6 5 3 Checking refrigerant piping Setup 16 6 5 4 To check for leaks 16 6 5 5 To perform vacuum drying 17 6 6 Charging r...

Page 3: ...OT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you must touch it...

Page 4: ...ed operated and stored MUST be larger than the minimum floor area defined in table below A m2 This applies to Indoor units without a refrigerant leakage sensor in case of indoor units with refrigerant...

Page 5: ...te the area immediately Possible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigerant gas comes into contact with fire DAN...

Page 6: ...egory III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the applicable legislation All field wiring MUST be performed in accord...

Page 7: ...s Safety instructions that you must read before installing About the documentation What documentation exists for the installer About the box How to unpack the units and remove their accessories About...

Page 8: ...ambient temperature regions For these regions the RZAG model is recommended 5 Preparation 5 1 Overview Preparation This chapter describes what you have to do and know before going on site It contains...

Page 9: ...ght be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections INFORMATION The sound pressure level is less than 70 dBA In pl...

Page 10: ...1 Minimum total one way piping length Limit L1 5 m 2 Maximum total one way piping length L1 Limit 30 m 50 m a 3 Maximum height between indoor and outdoor H1 Limit 30 m a Parenthesised figure represent...

Page 11: ...1 About opening the units At certain times you have to open the unit Example When connecting the refrigerant piping When connecting the electrical wiring When maintaining or servicing the unit DANGER...

Page 12: ...the unit in order to prevent water from getting into the unit and to avoid drain water dripping see the following figure INFORMATION If necessary you can use a drain plug kit field supply to prevent...

Page 13: ...nything but the designated refrigerant to get mixed into the refrigerant cycle e g air Only use R32 when adding refrigerant Only use installation tools e g manifold gauge set that are exclusively used...

Page 14: ...on the inside of the piping This film adversely affects valves and compressors in the refrigerating system and prevents proper operation Set the nitrogen pressure to 20 kPa 0 2 bar just enough so it c...

Page 15: ...door unit Piping length Keep field piping as short as possible Piping protection Protect the field piping against physical damage 1 Do the following Remove the service cover a with screw b Remove the...

Page 16: ...ay have entered the piping first carry out the vacuum drying procedure below until all moisture has been removed 6 5 2 Precautions when checking the refrigerant piping INFORMATION Also read the precau...

Page 17: ...additional refrigerant make sure the outdoor unit s external refrigerant piping is checked leak test vacuum drying INFORMATION Depending on the units and or the installation conditions it might be ne...

Page 18: ...ustible heating devices ventilate the room and contact the dealer where you purchased the unit Do NOT use the unit until a service person confirms that the part from which the refrigerant leaked has b...

Page 19: ...it on top of a b Factory refrigerant charge see unit name plate c Additional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge expressed...

Page 20: ...nent V1 Y1 71 100 125 140 100 125 140 Power supply cable MCA a 17 5 A 21 8 A 28 3 A 27 6 A 14 6 A 15 1 A Voltage range 220 240 V 380 415 V Phase 1 3N Frequency 50 Hz Wire sizes Must comply with applic...

Page 21: ...e frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wires with vinyl tub...

Page 22: ...compressor breakdown during startup NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor might result NOTICE Do NOT operate the unit until the r...

Page 23: ...ice cover to prevent electric shocks 3 Turn ON power for at least 6 hours before starting operation to protect the compressor 4 On the user interface set the unit to cooling operation mode 2 Start the...

Page 24: ...it 9 Maintenance and service NOTICE Maintenance MUST be done by an authorized installer or service agent We recommend performing maintenance at least once a year However applicable legislation might r...

Page 25: ...ith applicable legislation Units MUST be treated at a specialised treatment facility for reuse recycling and recovery 11 1 Overview Disposal Typical workflow Disposing of the system typically consists...

Page 26: ...ow of units A E a b c d e eB eD a b c d e eB eD A B C D E B HU HD H B 100 A B C 250 100 100 B E 100 1000 500 A B C E 250 150 150 1000 500 D 500 D E 500 1000 500 B D 100 500 B D E 1 2 1 HB HD HB HU 250...

Page 27: ...r unit high enough above the lower unit to prevent ice buildup at the upper unit s bottom plate B1 B2 B1 If there is no danger of drainage dripping and freezing between the upper and lower units B2 Th...

Page 28: ...al for how to connect the wiring to X6A X28A and X77A 4 Colours BLK black RED red BLU blue WHT white GRN green 4 Legend English Translation Legend Legend Field supply Field supply Optional Optional Pa...

Page 29: ...h can perform or coordinate the required service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure and maintain i...

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Page 32: ...4P486048 1B 2018 06 Copyright 2017 Daikin...

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