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6 Installation

Installer reference guide

17

AZAS71~Y1
Sky Air Active-series
4P486048-1B – 2018.06

6.5.5

To perform vacuum drying

NOTICE

▪ Connect  the  vacuum  pump  to 

both

  the  service  port  of

the  gas  stop  valve  and  the  service  port  of  the  liquid
stop valve to increase efficiency.

▪ Make sure that the gas stop valve and liquid stop valve

are  firmly  closed  before  performing  the  leak  test  or
vacuum drying.

1

Vacuum the system until the pressure on the manifold indicates
−0.1 MPa (−1 bar).

2

Leave as is for 4-5 minutes and check the pressure:

If the pressure…

Then…

Does not change

There is no moisture in the
system. This procedure is
finished.

Increases

There is moisture in the
system. Go to the next step.

3

Vacuum the system for at least 2 hours to a manifold pressure
of −0.1 MPa (−1 bar).

4

After  turning  the  pump  OFF,  check  the  pressure  for  at  least
1 hour.

5

If  you  do  NOT  reach  the  target  vacuum  or  CANNOT  maintain
the vacuum for 1 hour, do the following:

▪ Check for leaks again.
▪ Perform vacuum drying again.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

INFORMATION

After opening the stop valve, it is possible that the pressure
in the refrigerant piping does NOT increase. This might be
caused  by  e.g.  the  closed  state  of  the  expansion  valve  in
the outdoor unit circuit, but does NOT present any problem
for correct operation of the unit.

6.6

Charging refrigerant

6.6.1

About charging refrigerant

The  outdoor  unit  is  factory  charged  with  refrigerant,  but  in  some
cases the following might be necessary:

What

When

Charging additional refrigerant

When the total liquid piping
length is more than specified
(see later).

Completely recharging refrigerant

Example: 

▪ When relocating the system.

▪ After a leak.

Charging additional refrigerant

Before  charging  additional  refrigerant,  make  sure  the  outdoor  unit's

external

 refrigerant piping is checked (leak test, vacuum drying).

INFORMATION

Depending on the units and/or the installation conditions, it
might be necessary to connect electrical wiring before you
can charge refrigerant.

Typical  workflow  –  Charging  additional  refrigerant  typically  consists
of the following stages:

1 Determining if and how much you have to charge additionally.

2 If necessary, charging additional refrigerant.

3 Filling in the fluorinated greenhouse gases label, and fixing it to

the inside of the outdoor unit.

Completely recharging refrigerant

Before completely recharging refrigerant, make sure the following is
done:

1 All refrigerant is recovered from the system.

2 The outdoor unit's 

external

 refrigerant piping is checked (leak

test, vacuum drying).

3 Vacuum drying on the outdoor unit's 

internal

 refrigerant piping is

performed.

NOTICE

Before  completely  recharging,  perform  vacuum  drying  on
the outdoor unit's 

internal

 refrigerant piping as well.

NOTICE

To  perform  vacuum  drying  or  a  complete  recharge  of  the
outdoor  unit’s  internal  refrigerant  piping  it  is  necessary  to
activate  the  vacuum  mode  (see 

"6.6.6  To  activate/

deactivate  the  vacuum  mode  field  setting"  on  page  18

)

which will open required valves in the refrigerant circuit so
the  vacuuming  process  or  recharge  of  refrigerant  can  be
done properly.

▪ Before  vacuum  drying  or  recharging,  activate  field

setting "vacuum mode".

▪ After finishing vacuum drying or recharging, deactivate

field setting "vacuum mode".

WARNING

Some  sections  of  the  refrigerant  circuit  may  be  isolated
from  other  sections  caused  by  components  with  specific
functions  (e.g.  valves).  The  refrigerant  circuit  therefore
features  additional  service  ports  for  vacuuming,  pressure
relief or pressurizing the circuit.

In case it is required to perform 

brazing

 on the unit, ensure

that there is no pressure remaining inside the unit. Internal
pressures  need  to  be  released  with  ALL  the  service  ports
indicated  on  the  figures  below  opened.  The  location  is
depending on model type.

Location of service ports:

Summary of Contents for Sky Air Active Series

Page 1: ...Installer reference guide Sky Air Active series English Installer reference guide Sky Air Active series AZAS71M2V1B AZAS100M7V1B AZAS125M7V1B AZAS140M7V1B AZAS100M7Y1B AZAS125M7Y1B AZAS140M7Y1B...

Page 2: ...refrigerant piping 16 6 5 2 Precautions when checking the refrigerant piping 16 6 5 3 Checking refrigerant piping Setup 16 6 5 4 To check for leaks 16 6 5 5 To perform vacuum drying 17 6 6 Charging r...

Page 3: ...OT touch the refrigerant piping water piping or internal parts during and immediately after operation It could be too hot or too cold Give it time to return to normal temperature If you must touch it...

Page 4: ...ed operated and stored MUST be larger than the minimum floor area defined in table below A m2 This applies to Indoor units without a refrigerant leakage sensor in case of indoor units with refrigerant...

Page 5: ...te the area immediately Possible risks Excessive refrigerant concentrations in a closed room can lead to oxygen deficiency Toxic gas may be produced if refrigerant gas comes into contact with fire DAN...

Page 6: ...egory III condition MUST be installed in the fixed wiring WARNING ONLY use copper wires Make sure the field wiring complies with the applicable legislation All field wiring MUST be performed in accord...

Page 7: ...s Safety instructions that you must read before installing About the documentation What documentation exists for the installer About the box How to unpack the units and remove their accessories About...

Page 8: ...ambient temperature regions For these regions the RZAG model is recommended 5 Preparation 5 1 Overview Preparation This chapter describes what you have to do and know before going on site It contains...

Page 9: ...ght be higher than the sound pressure level mentioned in Sound spectrum in the data book due to environmental noise and sound reflections INFORMATION The sound pressure level is less than 70 dBA In pl...

Page 10: ...1 Minimum total one way piping length Limit L1 5 m 2 Maximum total one way piping length L1 Limit 30 m 50 m a 3 Maximum height between indoor and outdoor H1 Limit 30 m a Parenthesised figure represent...

Page 11: ...1 About opening the units At certain times you have to open the unit Example When connecting the refrigerant piping When connecting the electrical wiring When maintaining or servicing the unit DANGER...

Page 12: ...the unit in order to prevent water from getting into the unit and to avoid drain water dripping see the following figure INFORMATION If necessary you can use a drain plug kit field supply to prevent...

Page 13: ...nything but the designated refrigerant to get mixed into the refrigerant cycle e g air Only use R32 when adding refrigerant Only use installation tools e g manifold gauge set that are exclusively used...

Page 14: ...on the inside of the piping This film adversely affects valves and compressors in the refrigerating system and prevents proper operation Set the nitrogen pressure to 20 kPa 0 2 bar just enough so it c...

Page 15: ...door unit Piping length Keep field piping as short as possible Piping protection Protect the field piping against physical damage 1 Do the following Remove the service cover a with screw b Remove the...

Page 16: ...ay have entered the piping first carry out the vacuum drying procedure below until all moisture has been removed 6 5 2 Precautions when checking the refrigerant piping INFORMATION Also read the precau...

Page 17: ...additional refrigerant make sure the outdoor unit s external refrigerant piping is checked leak test vacuum drying INFORMATION Depending on the units and or the installation conditions it might be ne...

Page 18: ...ustible heating devices ventilate the room and contact the dealer where you purchased the unit Do NOT use the unit until a service person confirms that the part from which the refrigerant leaked has b...

Page 19: ...it on top of a b Factory refrigerant charge see unit name plate c Additional refrigerant amount charged d Total refrigerant charge e Greenhouse gas emissions of the total refrigerant charge expressed...

Page 20: ...nent V1 Y1 71 100 125 140 100 125 140 Power supply cable MCA a 17 5 A 21 8 A 28 3 A 27 6 A 14 6 A 15 1 A Voltage range 220 240 V 380 415 V Phase 1 3N Frequency 50 Hz Wire sizes Must comply with applic...

Page 21: ...e frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wires with vinyl tub...

Page 22: ...compressor breakdown during startup NOTICE NEVER operate the unit without thermistors and or pressure sensors switches Burning of the compressor might result NOTICE Do NOT operate the unit until the r...

Page 23: ...ice cover to prevent electric shocks 3 Turn ON power for at least 6 hours before starting operation to protect the compressor 4 On the user interface set the unit to cooling operation mode 2 Start the...

Page 24: ...it 9 Maintenance and service NOTICE Maintenance MUST be done by an authorized installer or service agent We recommend performing maintenance at least once a year However applicable legislation might r...

Page 25: ...ith applicable legislation Units MUST be treated at a specialised treatment facility for reuse recycling and recovery 11 1 Overview Disposal Typical workflow Disposing of the system typically consists...

Page 26: ...ow of units A E a b c d e eB eD a b c d e eB eD A B C D E B HU HD H B 100 A B C 250 100 100 B E 100 1000 500 A B C E 250 150 150 1000 500 D 500 D E 500 1000 500 B D 100 500 B D E 1 2 1 HB HD HB HU 250...

Page 27: ...r unit high enough above the lower unit to prevent ice buildup at the upper unit s bottom plate B1 B2 B1 If there is no danger of drainage dripping and freezing between the upper and lower units B2 Th...

Page 28: ...al for how to connect the wiring to X6A X28A and X77A 4 Colours BLK black RED red BLU blue WHT white GRN green 4 Legend English Translation Legend Legend Field supply Field supply Optional Optional Pa...

Page 29: ...h can perform or coordinate the required service to the product Installation manual Instruction manual specified for a certain product or application explaining how to install configure and maintain i...

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Page 32: ...4P486048 1B 2018 06 Copyright 2017 Daikin...

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