background image

Procedure to Remove Switch Box

Si281315E

4

Removal Procedure

3. Procedure to Remove Switch Box

Procedure

Warning      Be sure to wait for 10 minutes or more after turning off all power 

supplies before disassembling work.

Step

Procedure

Points

„

Remove the front panel 
(2) according to the 
procedure for removing 
outside panels.

„

If the top panel cannot be 
removed

Even though workability is 
degraded, it is possible to pull 
the switch box to the front 
without removing the top panel.

„

The figure below shows 
connectors to be 
disconnected.

„

Precaution for mounting the 
pressure thermistor

To prevent the lead wire from 
hanging over the PCB, hook the 
lead wire of 160 to 170 mm in 
length from the front end of the 
connector on the clamp.

1

Disconnect each 
connector on the PCB.
(Refer to the Points 
column.)

2

Remove the 2 faston 
terminals. After that, 
unscrew the 3 screws 
that fix the reactor, and 
then remove the 
reactor.

3

Cut the cable tie.

4

Remove the clamp of 
the pressure thermistor 
lead wire.

5

Cut the cable tie of the 
outdoor air thermistor.

6

Disconnect a set of lead 
wires together from the 
clamp.

7

Remove the terminal 
cover, and then 
disconnect the 3 lead 
wires from the terminal 
block for the 
compressor.

8

9

Unscrew the 2 screws 
that fix the terminal 
block.

Disengage the 3 tabs, 
and then pull out the 
switch box upward.

A set of 
lead wires

Screws fixing 
the terminal 
block

Screws fixing 
the reactor

Cable tie 
(outdoor air 
thermistor)

Pressure 
thermistor 
lead wire

Cable tie

Terminal block for compressor

Upper fan 

motor [X106A]

Lower fan 

motor [X107A]

Electronic expansion 

valve [X21A]

Outdoor air 

thermistor [X11A]

Integrated thermistor 

[X12A]

Liquid pipe 

thermistor [X13A]

Pressure 

thermistor [X17A]

Four way 

valve [X25A]

Solenoid valve 1 

[X26A]

Solenoid valve 2 

[X27A]

Crankcase 

heater [X28A]

Summary of Contents for RZQ100KAVLT

Page 1: ...REMOVAL PROCEDURE S E R V I C E M A N U A L Outdoor Unit Inverter Pair Type 4 5 6 HP Class Si281315E...

Page 2: ...Service Manual Removal Procedure Outdoor Unit Applicable Models zHeat Pump RZQ100KAVLT RZQ125KATLT RZQ140KATLT...

Page 3: ...o Remove Propeller Fan and Fan Motor 3 3 Procedure to Remove Switch Box 4 4 Procedure to Remove PCB 5 5 Procedure to Remove Pressure Thermistor Solenoid Valve and Electronic Expansion Valve 6 6 Proced...

Page 4: ...1 screw that fixes the front panel 2 i e the front panel on the side and then remove this front panel 3 Unscrew the 8 screws that fix the top panel and then remove the top panel 4 Unscrew the 7 screw...

Page 5: ...nector for fan motor from the PCB provided in the switch box To disconnect the connector do not pull the lead wire Hold the connector section and press the tabs Precaution for mounting the motor Be su...

Page 6: ...olumn 2 Remove the 2 faston terminals After that unscrew the 3 screws that fix the reactor and then remove the reactor 3 Cut the cable tie 4 Remove the clamp of the pressure thermistor lead wire 5 Cut...

Page 7: ...and then remove the support leg of the cover of electrical components 5 Disengagethe3tabson the left side and then while pushing down the 2 tabs on the right side remove the whole cover of the electr...

Page 8: ...moving the solenoid valve 1 Disconnect thesolenoid valve connector X26A or X27A 2 Unscrew the 1 screw that fixes the coil for the solenoid valve and then remove the coil Precaution for mounting the co...

Page 9: ...tor 4 Pull the fixing bracket of the heat exchanger s distribution pipe thermistor to the front and then remove this thermistor 5 Press the fixing section of the intermediate heat exchanger thermistor...

Page 10: ...nd the side panel According to the procedure for the removal of switch box remove the switch box Be sure to remove the four way valve only after the refrigerant is completely recovered 1 Unscrew the 1...

Page 11: ...onnection of the brazed sections can cause oil to catch fire 1 Unscrew the 5 screws that fix the stop valve mounting plate and then remove this mounting plate 2 Remove the gas piping and the liquid pi...

Page 12: ...Revision History Month Year Version Revised contents 06 2013 Si281315E First edition...

Page 13: ...oduct The User s Manual provides important safety instructions and warnings Be sure to follow these instructions and warnings If you have any enquiries please contact your local importer distributor a...

Reviews: