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5 Installation

Installation and operation manual

13

RXYSQ4~6TAY1B
VRV IV-S system air conditioner
4P482256-1 – 2017.03

6

Seal  all  gaps  (example:  a)  to  prevent  snow  and  small  animals
from entering the system.

a

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

5.4

Checking the refrigerant piping

5.4.1

About checking the refrigerant piping

Refrigerant piping works are 

finished?

The indoor units and/or 

outdoor unit were already 

powered ON?

Use procedure:
"Method 2: After power ON".

Finish piping work.

Use procedure:
"Method 1: Before power ON 

(regular method)".

Yes

No

No

Yes

It is very important that all refrigerant piping work is done before the
units (outdoor or indoor) are powered on.

When the units are powered on, the expansion valves will initialise.
This means that they will close. Leak test and vacuum drying of field
piping and indoor units is impossible when this happens.

Therefore,  there  will  be  explained  2  methods  for  initial  installation,
leak test and vacuum drying.

Method 1: Before power ON

If  the  system  has  not  yet  been  powered  on,  no  special  action  is
required to perform the leak test and the vacuum drying.

Method 2: After power ON

If  the  system  has  already  been  powered  on,  activate  setting  [2‑21]
(refer  to 

"6.1.4  To  access  mode  1  or  2"  on  page  19

).  This  setting

will  open  field  expansion  valves  to  guarantee  a  R410A  piping
pathway  and  make  it  possible  to  perform  the  leak  test  and  the
vacuum drying.

NOTICE

Make  sure  that  all  indoor  units  connected  to  the  outdoor
unit are powered on.

NOTICE

Wait  until  the  outdoor  unit  has  finished  the  initialisation  to
apply setting [2‑21].

Leak test and vacuum drying

Checking the refrigerant piping involves:

▪ Checking for any leakages in the refrigerant piping.

▪ Performing  vacuum  drying  to  remove  all  moisture,  air  or  nitrogen

in the refrigerant piping.

If  there  is  a  possibility  of  moisture  being  present  in  the  refrigerant
piping  (for  example,  water  may  have  entered  the  piping),  first  carry
out  the  vacuum  drying  procedure  below  until  all  moisture  has  been
removed.

All piping inside the unit has been factory tested for leaks.

Only  field  installed  refrigerant  piping  needs  to  be  checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.

NOTICE

Make  sure  that  all  (field  supplied)  field  piping  valves  are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.

For  more  information  on  the  state  of  the  valves,  refer  to

"5.4.3 Checking refrigerant piping: Setup" on page 13

.

5.4.2

Checking refrigerant piping: General
guidelines

Connect the vacuum pump through a manifold to the service port of
all  stop  valves  to  increase  efficiency  (refer  to 

"5.4.3  Checking

refrigerant piping: Setup" on page 13

).

NOTICE

Use  a  2-stage  vacuum  pump  with  a  non-return  valve  or  a
solenoid  valve  that  can  evacuate  to  a  gauge  pressure  of
–⁠100.7 kPa (−⁠1.007 bar)(5 Torr absolute).

NOTICE

Make  sure  the  pump  oil  does  not  flow  oppositely  into  the
system while the pump is not working.

NOTICE

Do not purge the air with refrigerants. Use a vacuum pump
to evacuate the installation.

5.4.3

Checking refrigerant piping: Setup

p< p>

N2

C

b

c

e

a

g

f

d

A

B

a

Pressure reducing valve

b

Nitrogen

c

Weighing scales

d

Refrigerant R410A tank (siphon system)

e

Vacuum pump

f

Liquid line stop valve

g

Gas line stop valve

A

Valve A

B

Valve B

C

Valve C

Valve

State of valve

Valve A

Open

Valve B

Open

Valve C

Open

Liquid line stop valve

Close

Gas line stop valve

Close

Summary of Contents for RXYSQ4TAY1B

Page 1: ...Installation and operation manual VRV IV S system air conditioner English Installation and operation manual VRV IV S system air conditioner RXYSQ4TAY1B RXYSQ5TAY1B RXYSQ6TAY1B...

Page 2: ...0 1700 1000 500 HU a b 100 100 c d e eB eD A B C D E HB HD A B C 200 300 1000 A B C E 200 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 HD HU 250 1500 HU HD HU 300 1500 B D E HB HD HB...

Page 3: ...3 24 25 Directivelor cu amendamentele respective Direktive z vsemi spremembami Direktiivid koos muudatustega Direktyvose su papildymais Direkt v s un to papildin jumos Smernice v platnom znen De i tir...

Page 4: ...la M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota TS TSmin Minim ln teplota...

Page 5: ...8 6 Configuration 18 6 1 Making field settings 18 6 1 1 About making field settings 18 6 1 2 To access the field setting components 18 6 1 3 Field setting components 18 6 1 4 To access mode 1 or 2 19...

Page 6: ...nstructions Format Paper in the box of the outdoor unit Installer and user reference guide Preparation of the installation reference data Detailed step by step instructions and background information...

Page 7: ...io interference in which case the user may be required to take adequate measures 4 1 2 Additional installation site requirements of the outdoor unit in cold climates NOTICE When operating the unit in...

Page 8: ...e pipe size nearest to the required size Use the suitable adapters for the change over from inch to mm pipes field supply The additional refrigerant calculation has to be adjusted as mentioned in 5 6...

Page 9: ...header Indoor unit capacity index Refrigerant branch kit 182 KHRQ22M29H INFORMATION Maximum 8 branches can be connected to a header 4 3 Preparing electrical wiring 4 3 1 Safety device requirements Th...

Page 10: ...he invasion of water in the unit and to avoid the drain water dripping see the following illustration NOTICE If drain holes of the outdoor unit are covered by a mounting base or by floor surface raise...

Page 11: ...aks after tightening the service port cover Tightening torques Stop valve size mm Tightening torque N m turn clockwise to close Shaft Valve body Hexagonal wrench Cap valve lid Service port 9 5 5 4 6 6...

Page 12: ...with screw b a b 2 Choose a piping route a b c or d a b c d 3 If you have chosen the downwards piping route Drill a 4 and remove the knockout hole b Cut out the slits c with a metal saw c c b a 4 6 m...

Page 13: ...the outdoor unit are powered on NOTICE Wait until the outdoor unit has finished the initialisation to apply setting 2 21 Leak test and vacuum drying Checking the refrigerant piping involves Checking f...

Page 14: ...il all moisture has been removed 4 Depending on whether you want to immediately charge refrigerant through the refrigerant charge port or first pre charge a portion of refrigerant through the liquid l...

Page 15: ...valve b Nitrogen c Weighing scales d Refrigerant R410A tank siphon system e Vacuum pump f Liquid line stop valve g Gas line stop valve A Valve A B Valve B C Valve C 2 Open valves C and B 3 Pre charge...

Page 16: ...Contains fluorinated greenhouse gases 2 1 1 1 2 2 kg tCO2 eq GWP kg 1000 kg kg GWP XXX RXXX a f c d e a If a multilingual fluorinated greenhouse gases label is delivered with the unit see accessories...

Page 17: ...ard field supply 3 Connect the power supply as follows 3N 50 Hz 380 415 V L1 L2 L3 L1 L2 L3 N X1M a b c a Earth leakage circuit breaker b Fuse c Power supply cable 4 Fix the cables power supply and tr...

Page 18: ...ervention after changing field settings Some field settings are used for special operation e g 1 time operation recovery vacuuming setting manual adding refrigerant setting etc In such a case it is re...

Page 19: ...S 1 B S 1 B S 1 a c b a Default situation H1P OFF b Mode 1 H1P flashing c Mode 2 H1P ON BS1 Press BS1 BS1 5 s Press BS1 for at least 5 s INFORMATION If you get confused in the middle of the process p...

Page 20: ...power consumption limitation Power consumption limitation reduces the power consumption of the unit compared to nominal operating conditions Power consumption limitation can be set in mode 2 There are...

Page 21: ...ut automatic refrigerant charging functionality following setting should be applied binary 1 default Deactivated binary 2 Activated To stop the manual additional refrigerant charge operation when the...

Page 22: ...daptor DTA104A61 62 If the system needs to be running under power consumption limitation conditions when an external signal is sent to the unit this setting defines the level power consumption limitat...

Page 23: ...e unit on loose connections or damaged electrical components Pipe size and pipe insulation Be sure that correct pipe sizes are installed and that the insulation work is properly executed Stop valves B...

Page 24: ...malfunction code perform correcting actions as explained in the malfunction code table Carry out the test operation again and confirm that the abnormality is properly corrected INFORMATION If a malfun...

Page 25: ...s within range Reversed power supply phase malfunction Correct phase order Insufficient supply voltage Check if the supply voltage is supplied properly Malfunction code System test run not yet execute...

Page 26: ...reezing between the upper and lower units A2 Then install a roof between the upper and lower units Install the upper unit high enough above the lower unit to prevent ice buildup at the upper unit s bo...

Page 27: ...an 1 A5P Printed circuit board fan 2 BS1 BS5 Push button switch C32 C67 Capacitor DS1 DIP switch E1HC Crankcase heater F1U F2U Fuse T 3 15 A 250 V A1P F101U Fuse 5 A DC650 V A4P A5P F400U Fuse T 6 3 A...

Page 28: ...manual of the indoor unit Refer to the operation manual of the installed user interface 12 Operation 12 1 Operation range Use the system in the following temperature and humidity ranges for safe and e...

Page 29: ...12 4 Adjusting the air flow direction on page 29 for details To stop 4 Press the ON OFF button on the user interface once again Result The operation lamp goes out and the system stops operating NOTIC...

Page 30: ...njury CAUTION After a long use check the unit stand and fitting for damage If damaged the unit may fall and result in injury NOTICE Do not wipe the controller operation panel with benzine thinner chem...

Page 31: ...s Remove any obstacle and make it well ventilated Check if the user interface display shows time to clean the air filter Refer to 13 Maintenance and service on page 30 and Maintenance in the indoor un...

Page 32: ...nt overloading of the compressor motor the air conditioner starts 5 minutes after it is turned ON again in case it was turned OFF just before The same starting delay occurs after the operation mode se...

Page 33: ...nt caused by flow stop or flow change 14 2 10 Symptom Noise of air conditioners Outdoor unit When the tone of operating noise changes This noise is caused by the change of frequency 14 2 11 Symptom Du...

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Page 36: ...4P482256 1 0000000P 4P482256 1 2017 03 Copyright 2017 Daikin...

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