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Purging air and checking gas leakage.

• When piping work is completed, it is necessary to purge the air and check for gas leakage.

 WARNING

1) Do not mix any substance other than the specified refrigerant (R410A) into the refrigeration cycle.
2) When refrigerant gas leaks occur, ventilate the room as soon and as much as possible.
3) R410A, as well as other refrigerants, should always be recovered and never be released directly into the environment.
4) Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may damage the vacuum 

pump or the unit.

• If using additional refrigerant, perform air purging from the refrigerant pipes and 

indoor unit using a vacuum pump, then charge additional refrigerant.

• Use a hexagonal wrench (4mm) to operate the stop valve rod.
• All refrigerant pipe joints should be tightened with a torque wrench at the specified 

tightening torque.

*1. Pipe length vs. vacuum pump run time.  

*2. If the compound pressure gauge pointer swings back, refrigerant may have water content or a loose pipe joint may exists.  Check 

all pipe joints and retighten nuts as needed, then repeat steps 2) through 4).

1) Connect projection side of charging hose (which comes from gauge manifold) to gas stop valve’s service port.

2) Fully open gauge manifold’s low-pressure valve (Lo) and completely close its high-pressure valve (Hi).  

(High-pressure valve subsequently requires no operation.)

3)  Do vacuum pumping and make sure that the compound pressure gauge reads –0.1MPa (–76cmHg)*1.

4) Close gauge manifold’s low-pressure valve (Lo) and stop vacuum pump.  

(Keep this state for a few minutes to make sure that the compound pressure gauge pointer does not swing back.)*2.

5) Remove caps from liquid stop valve and gas stop valve.

6) Turn the liquid stop valve’s rod 90 degrees counterclockwise with a hexagonal wrench to open valve. 

Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from indoor unit’s flare and outdoor unit’s flare and valve rods.  
After the check is complete, wipe all soapy water off.

7) Disconnect charging hose from gas stop valve’s service port, then fully open liquid and gas stop valves.

(Do not attempt to turn valve rod beyond its stop.)

8) Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the specified torques.

Pipe length

Up to 15 metres

More than 15 metres

Run time

Not less than 10 min.

Not less than 15 min.

Compound 
pressure gauge

Pressure 
meter

High-
pressure 
valve

Low-pressure 
valve

Vacuum pump

Service port

Liquid 
stop 
valve

Valve caps

Gas stop valve

Charging 
hoses

Gauge 
manifold

Summary of Contents for RXL42J3V1B

Page 1: ...INSTALLATION MANUAL R410A Split Series MODEL RXL42K2V1B RXL42J3V1B...

Page 2: ...n A y es valorado positivamente por B de acuerdo con el Certificado C 06 Nota delineato nel A e giudicato positivamente da B secondo il Certificato C 07 A B C 08 Nota tal como estabelecido em A e com...

Page 3: ...se establece en A y es valorado positivamente por B de acuerdo con el Certificado C 06 Nota delineato nel A e giudicato positivamente da B secondo il Certificato C 07 A B C 08 Nota tal como estabelec...

Page 4: ...es so that the control box lid can be securely fastened Improper positioning of the control box lid may result in electric shocks fire or over heating terminals If refrigerant gas leaks during install...

Page 5: ...aces with salty atmosphere of sulfate gas corrosion may shorten the life of the air conditioner 9 Since drain flows out of the outdoor unit do not place under the unit anything which must be kept away...

Page 6: ...top valve cover into the outdoor unit to install Tighten the screws Stop valve cover O D 9 5mm Gas pipe Liquid pipe O D 6 4mm 20g m 15m 20m Max allowable length Max allowable height Additional refrige...

Page 7: ...g fix the unit securely by means of the foundation bolts Prepare four sets of M8 or M10 foundation bolts nuts and washers each which are available on the market It is best to screw in the foundation b...

Page 8: ...torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and gas leakage Align the centres of both flares and tighten the flare nuts 3 or 4 turns by hand Then tighten them f...

Page 9: ...s from gauge manifold to gas stop valve s service port 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve subsequently requires no...

Page 10: ...piping and to provide insulation dimensions as below 3 Use separate thermal insulation pipes for gas and liquid refrigerant pipes Gas side Liquid side Gas pipe thermal insulation Liquid pipe thermal i...

Page 11: ...To force a test run to stop press the indoor unit operation stop button n Using the main unit s remote controller 1 Press the operation stop button Operation will start 2 Press the temperature button...

Page 12: ...outdoor unit is installed where the heat exchanger of the unit is exposed to direct wind provide a windbreak wall 2 Intermittent noises may be produced by the indoor unit due to the outdoor fan turnin...

Page 13: ...rve the notes mentioned below when wiring to the power supply terminal board Precautions to be taken for power supply wiring Use a round crimp style terminal for connection to the power supply termina...

Page 14: ...C75 C94 C95 Capacitor DB1 DB2 DB3 Diode bridge FU1 FU2 FU3 FU4 FU5 Fuse FU6 Field fuse IPM1 Intelligent power module L Live L1 Coil L1R Reactor M1C Compressor motor S1T Thermostat M1F Fan motor MRCW...

Page 15: ...ioner requires a small amount of power in its standby mode If the system is not to be used for some time after installation shut off the circuit breaker to eliminate unnecessary power consumption If t...

Page 16: ...3P327449 4F 2013 06 Copyright 2013 Daikin...

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