background image

English

6

5.

Purging air and checking gas leakage.

• When piping work is completed, it is necessary to purge the air and check for gas leakage.

 WARNING

1) Do not mix any substance other than the specified refrigerant (R410A) into the refrigeration cycle.
2) When refrigerant gas leaks occur, ventilate the room as soon and as much as possible.
3) R410A, as well as other refrigerants, should always be recovered and never be released directly into the environment.
4) Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may damage the vacuum 

pump or the unit.

• If using additional refrigerant, perform air purging from the refrigerant pipes and 

indoor unit using a vacuum pump, then charge additional refrigerant.

• Use a hexagonal wrench (4mm) to operate the stop valve rod.
• All refrigerant pipe joints should be tightened with a torque wrench at the specified 

tightening torque.

*1. Pipe length vs. vacuum pump run time.  

*2. If the compound pressure gauge pointer swings back, refrigerant may have water content or a loose pipe joint may exists.  

Check all pipe joints and retighten nuts as needed, then repeat steps 2) through 4).

1) Connect projection side of charging hose (which comes from gauge manifold) to gas stop valve’s service port.

2) Fully open gauge manifold’s low-pressure valve (Lo) and completely close its high-pressure valve (Hi).  

(High-pressure valve subsequently requires no operation.)

3)  Do vacuum pumping and make sure that the compound pressure gauge reads –0.1MPa (–76cmHg)*1.

4) Close gauge manifold’s low-pressure valve (Lo) and stop vacuum pump.  

(Keep this state for a few minutes to make sure that the compound pressure gauge pointer does not swing back.)*2.

5) Remove caps from liquid stop valve and gas stop valve.

6) Turn the liquid stop valve’s rod 90 degrees counterclockwise with a hexagonal wrench to open valve. 

Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from indoor unit’s flare and outdoor unit’s flare and valve rods.  
After the check is complete, wipe all soapy water off.

7) Disconnect charging hose from gas stop valve’s service port, then fully open liquid and gas stop valves.

(Do not attempt to turn valve rod beyond its stop.)

8) Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the specified torques.

Pipe length

Up to 15 metres

More than 15 metres

Run time

Not less than 10 min.

Not less than 15 min.

Compound 
pressure gauge

Pressure 
meter

High-
pressure 
valve

Low-pressure 
valve

Vacuum pump

Service port

Liquid 
stop 
valve

Valve caps

Gas stop valve

Charging 
hoses

Gauge 
manifold

01_EN_3P182455-1.fm  Page 6  Wednesday, May 17, 2006  5:37 PM

Summary of Contents for RKS20E2V1B

Page 1: ...l R410A Split series Montaj kýlavuzlarý R410A Split serisi Installationsanleitung Split Baureihe R410A Manuel d installation Série split R410A Montagehandleiding R410A Split systeem Manual de instalación Serie Split R410A Manuale d installazione Serie Multiambienti R410A Εγχειρßδιο εγκατÜστασηò διαιροýìενηò σειρÜò R410A Manual de Instalação Série split R410A Рóêоводство по монтажó Серия R410A с ра...

Page 2: ... EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC97 4957 Daikin TCF 015 74736 KRQ EMC...

Page 3: ...ion may cause terminal overheating electrical shock or fire If any refrigerant has leaked out during the installation work ventilate the room The refrigerant produces a toxic gas if exposed to flames After all installation is complete check to make sure that no refrigerant is leaking out The refrigerant produces a toxic gas if exposed to flames When installing or relocating the system be sure to k...

Page 4: ...en if they are more than 3 meter away depending on radio wave conditions 8 In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the air conditioner 9 Since drain flows out of the outdoor unit do not place under the unit anything which must be kept away from moisture NOTE Cannot be installed hanging from ceiling or stacked CAUTION When operating th...

Page 5: ...1 Allow space for piping and electrical servicing 250mm from wall unit mm O D 9 5mm Gas pipe Liquid pipe O D 6 4mm 20g m 15m 20m Max allowable length Max allowable height Additionl refrigerant required for refrigerant pipe exceeding 10m in length Be sure to add the proper amount of additional refrigerant Failure to do so may result in reduced perfomance How to remove the stop valve cover Remove th...

Page 6: ...foundation surface Outdoor Unit Installation 1 Installing outdoor unit 1 When installing the outdoor unit refer to Precautions for Selecting the Location and the Outdoor Unit Installation Draw ings 2 If drain work is necessary follow the procedures below 2 Drain work Heat pump models 1 Use drain plug for drainage 2 If the drain port is covered by a mounting base or floor surface place addi tional ...

Page 7: ...em fully with the torque wrenches Use torque wrenches when tightening the flare nuts to prevent damage to the flare nuts and escaping gas 2 To prevent gas leakage apply refrigeration machine oil on both inner and outer surfaces of the flare Use refrigeration oil for R410A Cut exactly at right angles Remove burrs Set exactly at the position shown below A Flaring Die Check Flare s inner surface must...

Page 8: ...rom gauge manifold to gas stop valve s service port 2 Fully open gauge manifold s low pressure valve Lo and completely close its high pressure valve Hi High pressure valve subsequently requires no operation 3 Do vacuum pumping and make sure that the compound pressure gauge reads 0 1MPa 76cmHg 1 4 Close gauge manifold s low pressure valve Lo and stop vacuum pump Keep this state for a few minutes to...

Page 9: ...al copper pipes and fittings observe the following 1 Insulation material Polyethylene foam Heat transfer rate 0 041 to 0 052W mK 0 035 to 0 045kcal mh C Refrigerant gas pipe s surface temperature reaches 110 C max Choose heat insulation materials that will withstand this temperature 2 Be sure to insulate both the gas and liquid piping and to provide insulation dimensions as below 3 Use separate th...

Page 10: ...d 30 minutes To force a test run to stop press the operation stop button CAUTION 1 When pressing the switch do not touch the terminal block It has a high voltage so doing so may cause electric shock 2 After closing the liquid stop valve close the gas stop valve within three minutes then stop the forced operation Facility Setting cooling at low outdoor temperature This function is limited only for ...

Page 11: ...he terminal screws securely We recommend a flathead screwdriver be used to tighten the screws The screws are packed with the terminal board Observe the notes mentioned below when wiring to the power supply ter minal board Precautions to be taken for power supply wiring Use a round crimp style terminal for connection to the power supply ter minal board In case it cannot be used due to unavoidable r...

Page 12: ... sure to perform curling Problems with the work may cause heat and fires 3 Pull the wire and make sure that it does not disconnect Then fix the wire in place with a wire stop Strip wire end to this point Excessive strip length may cause electrical shock or leakage Good Wrong Stripping wire at terminal block ...

Page 13: ...tion for 3 minutes after it is turned off 1 3 Carry out the test operation in accordance with the operation manual to ensure that all functions and parts such as louver movement are working properly The air conditioner requires a small amount of power in its standby mode If the system is not to be used for some time after installation shut off the circuit breaker to eliminate unnecessary power con...

Page 14: ... 0607 HT 3P182455 1 M06B005 ...

Reviews: