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English

Purging air and checking gas leakage

5. 

When piping work is completed, it is necessary to purge the air and check for gas leakage.

• 

  

WARNING

Do not mix any substance other than the speci

fi

 ed refrigerant (R410A) into the refrigeration cycle.

• 

When refrigerant gas leaks occur, ventilate the room as soon and as much as possible.

• 

R410A, as well as other refrigerants, should always be recovered and never be released directly into the environment.

• 

Use a vacuum pump for R410A exclusively. Using the same vacuum pump for different refrigerants may damage the vacuum 

• 

pump or the unit.

• If using additional refrigerant, perform air purging from the refrigerant pipes 

and indoor unit using a vacuum pump, then charge additional refrigerant.
Use a hexagonal wrench (3/16 inch (4mm)) to operate the stop valve rod.

• 

All refrigerant pipe joints should be tightened with a torque wrench at the 

• 

speci

fi

 ed tightening torque.

Connect projection side of charging hose (which comes from gauge manifold) to gas stop valve’s service port.

1) 

Fully open gauge manifold’s low-pressure valve (Lo) and completely close its high-pressure valve (Hi). 

2) 

(High-pressure valve subsequently requires no operation.)

 Do vacuum pumping and make sure that the compound pressure gauge reads –29.9inHg (–0.1MPa).*1

3) 

Close gauge manifold’s low-pressure valve (Lo) and stop vacuum pump. 

4) 

(Keep this state for a few minutes to make sure that the compound pressure gauge pointer does not swing back.)*2

Remove caps from liquid stop valve and gas stop valve.

5) 

Turn the liquid stop valve’s rod 90 degrees counterclockwise with a hexagonal wrench to open valve.

6) 

Close it after 5 seconds, and check for gas leakage.
Using soapy water, check for gas leakage from indoor unit’s 

fl

 are and outdoor unit’s 

fl

 are and valve rods.

After the check is complete, wipe all soapy water off.

Disconnect charging hose from gas stop valve’s service port, then fully open liquid and gas stop valves.

7) 

(Do not attempt to turn valve rod beyond its stop.)

Tighten valve caps and service port caps for the liquid and gas stop valves with a torque wrench at the speci

fi

 ed torques.

8) 

*1. Pipe length vs. vacuum pump run time

Pipe length

Up to 49.2ft (15m)

More than 49.2ft (15m)

Run time

Not less than 10 min.

Not less than 15 min

*2.  If the compound pressure gauge pointer swings back, refrigerant may have water content or a loose pipe joint may exists. 

Check all pipe joints and retighten nuts as needed, then repeat steps 2) through 4).

Gauge 

manifold

Compound 

pressure gauge

Pressure meter

Low-pressure 

valve

High-pressure 

valve

Charging 

hoses

Vacuum pump

Valve caps

Service port

Liquid 

stop 

valve

Gas 

stop 

valve

01_EN_3P273470-2.indd   7

01_EN_3P273470-2.indd   7

1/6/2011   12:04:46 PM

1/6/2011   12:04:46 PM

Summary of Contents for RKN15KEVJU

Page 1: ...nstallation S rie split R410A Manual de instalaci n Serie Split R410A INSTALLATION MANUAL R410A Split Series Models RXN15KEVJU RKN15KEVJU RXN18KEVJU RKN18KEVJU RXN24KEVJU RKN24KEVJU 00_CV_3P273470 2 i...

Page 2: ...not play with them Children playing with plastic bags face the danger of death by suffocation Do not install unit in an area where flammable materials are present due to risk of explosion resulting i...

Page 3: ...nd fault circuit interrupter breaker may result in electrically shocks or fire personal injury CAUTION Do not install the air conditioner where gas leakage would be exposed to open flames If the gas l...

Page 4: ...10ft 3m away depending on radio wave conditions In coastal areas or other places with salty atmosphere of sulfate gas corrosion may shorten the life of the air conditioner 8 Since drain flows out of t...

Page 5: ...height Min allowable length Max allowable length 98 4ft 30m 4 92ft 1 5m 65 6ft 20m Liquid pipe Gas pipe O D 1 4 inch 6 4mm O D 1 2 inch 12 7mm 0 21oz ft 20g m Additional refrigerant required for refr...

Page 6: ...urely by means of the foundation bolts Prepare 4 sets of M8 or M10 foundation bolts nuts and washers each which are available on the market It is best to screw in the foundation bolts until their leng...

Page 7: ...damage to the flare nuts and gas leakage Flare nut tightening torque Liquid side 1 4 inch 6 4mm 10 4 12 7ft lbf 14 2 17 2N m Gas side 1 2 inch 12 7mm 36 5 44 5ft lbf 49 5 60 3N m Valve cap tightening...

Page 8: ...1MPa 1 3 Close gauge manifold s low pressure valve Lo and stop vacuum pump 4 Keep this state for a few minutes to make sure that the compound pressure gauge pointer does not swing back 2 Remove caps...

Page 9: ...ending Selection of copper and heat insulation materials 7 2 When using commercial copper pipes and fittings observe the following Insulation material Polyethylene foam 1 Heat transfer rate 0 041 to 0...

Page 10: ...operation to stop press the indoor unit ON OFF switch Using the indoor unit s remote controller Press MODE button and select the cooling mode 1 Press ON OFF button to turn on the system 2 Press both o...

Page 11: ...o tighten the screws Work before wiring A protection plate is fixed for protection from the high voltage section Before staring wiring work dismount the protection plate by removing the 2 screws and d...

Page 12: ...start back up once the temperature rises again Remove the 3 screws on the side and remove the top plate of the outdoor unit 1 Remove the drip proof cover 2 Cut the jumper J6 of the PCB inside 3 J5 J7...

Page 13: ...ion in accordance with the operation manual to ensure that all functions and parts 1 3 such as fin movement are working properly The air conditioner requires a small amount of power in its standby mod...

Page 14: ...3P273470 2 M10B141 1102 HT Two dimensional bar code is a code for manufacturing 00_CV_3P273470 2 indd 2 00_CV_3P273470 2 indd 2 12 15 2010 2 29 23 PM 12 15 2010 2 29 23 PM...

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