background image

REQ71+10 REQ71~125B7W1B
Split System air conditioners
4PW19495-1B

Installation manual

8

C

HARGING

 

REFRIGERANT

Precaution for servicing

This unit requires additional charging of refrigerant according to the
length of piping connected at the site. Charge the refrigerant to the
liquid pipe in its liquid state. Since R-410A is a mixed refrigerant, its
composition changes if charged in a state of gas and normal system
operation would no longer be assured.

On this model it is not necessary to charge additionaly if the piping
length 

7.5 m.

Additional charging of refrigerant

Over 7.5 m, please add refrigerant quantity according to the
following table. 

For future servicing, mark with a circle the selected amount on the
table below.

Additional charging amount <unit: kg>

Total charging weight of the refrigerant (after a leak, 
etc.)

When the entire refrigerant pipe length is within 7.5 meters, charge
the refrigerant in accordance with the amount mentioned in the
nameplate, and when the pipe length exceeds 7.5 meters, the
charging amount mentioned in the nameplate and that required for
additional charging are to be totalled as the net charging amount.

Precaution for pumping-down operation

The outdoor unit is equipped with a low-pressure switch to protect the
compressor. 

Take the following steps to perform the pumping-down operation.

This is the end of pumping-down operation. After pumping-down
operation, the remote controller can show the following:

-

"U4"

-

blank screen

-

indoor fan operates for about 30 seconds

Even when the ON button on the remote controller is pressed, it will
not operate. Turn off the main power supply switch and turn it on
again in need of operation.

NOTE

Following should be executed if there is a possibility of
moisture remaining in the pipe (if piping work is carried out
during the raining season or over a long period of time,
rainwater may enter the pipe during work).
After evacuating the system for 2 hours, pressurize the
system to 0.05 MPa (vacuum break) with nitrogen gas and
evacuate the system again using the vacuum pump for
1 hour to –100.7 kPa (vacuum drying). If the system
cannot be evacuated to –100.7 kPa within 2 hours, repeat
the operation of vacuum break and vacuum drying. Then
after leaving the system in vacuum for 1 hour, confirm that
the vacuum gauge does not rise.

After air purging with a vacuum pump it may happen that
the refrigerant pressure does not rise, not even if the stop
valve is opened. Reason for this phenomenon is the closed
state of for instance the expansion valve in the outdoor unit
circuit, but this is not a problem for running the unit.

When performing service on the unit requiring the
refrigerant system to be opened, refrigerant must be
evacuated according to local regulations.

NOTE

Piping length is the 1 way length, gas or liquid.

Connected piping length is between

Class

7.5~30 m

30~40 m

40~50 m

71

+0.20

+0.70

+1.20

100+125

+0.10

+0.60

+1.10

NOTE

In case of complete recharge of the refrigerant, please first
execute vacuuming. Execute this vacuuming from the
service port. Do not use the port of the stop valve for
vacuuming. Vacuuming can not be executed completely
using such port.

Position of service port:

Heat pump units have 2 ports on the piping. One
between the liquid receiver and the electronic
expansion valve and another one between the heat
exchanger and the 4-way valve.

NOTE

Never short-circuit the low pressure switch in this
operation.

Procedure

Precaution

1

Put a pressure gauge at the 
service port of the gas stop 
valve.

Use a pressure gauge 
reserved for R-410A 
exclusively.

2

Start the fan operation with the 
remote controller.

Confirm that stop valves both 
on the liquid and gas side are 
open.

3

Push the pumping-down 
button on the PC board of the 
outdoor unit.

Compressor and outdoor fan 
will start operation 
automatically.
If step 3 is performed before 
step 2, then the indoor fan 
may automatically start 
running. Please pay attention 
to this.

4

Continue operation for 
2 minutes until operation 
condition stabilizes.

5

Close the stop valve on the 
liquid side securely. (See 

"How 

to use the shut-off valve" on 
page 6

)

Insecure closing of the valve 
may result in burning of the 
compressor.

6

When the low-pressure switch 
is activated, the unit stops 
working. At this time, close the 
stop valve on the gas side.

Summary of Contents for REQ-BW1

Page 1: ...INSTALLATION MANUAL REQ71B7V3B REQ100B7V3B REQ71B7W1B REQ100B7W1B REQ125B7W1B Split System air conditioners...

Page 2: ...4 5 6 6 3 1 2 3 4 5 A B A E B C D H H1 L1 A A B2 B2 B2 C C D1 D1 D1 D2 D2 D2 D2 D2 E E H H L1 L1 L1 L2 L2 L2 A A B1 B1 B1 B1 B1 B1 B2 B2 B2 C C D1 D1 D1 D2 D2 D2 D2 D2 E E H H L1 L1 L1 L2 L2 L2 1 1 2...

Page 3: ...ia ca acestea s fie utilizate n conformitate cu instruc iunile noastre 19 skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z na imi navodili 20 on vastavuses...

Page 4: ...ount exceeds the limit it may cause an oxygen deficiency accident Be sure to use only the specified accessories and parts for installation work Failure to use the specified parts may result in water l...

Page 5: ...Gas pipe Ignition or explosion may occur if the gas leaks Water pipe Hard vinyl tubes are not effective grounds Lightning conductor or telephone ground wire Electric potential may rise abnormally if...

Page 6: ...foundation of concrete blocks etc the height of the foundation should be maximum 150 mm 5 If you install the unit on a frame please install a waterproof plate within 150 mm of the underside of the un...

Page 7: ...elevant local and national regulations The minimal pipe thickness for R 410A piping must be in accordance with the table below O Annealed 1 2H Half hard Suction side obstacle Obstacle is present Disch...

Page 8: ...and new piping should be installed If the previously used model had problems with its compressor this might cause oxidized coolant oil scale residue and other adverse effects If the indoor or outdoor...

Page 9: ...r turns It is now closed Cautions for handling the valve cover The valve cover is sealed where indicated by the arrow Take care not to damage it After operating the valve be sure to tighten the valve...

Page 10: ...e refrigerating system and preventing normal operation When brazing while inserting nitrogen into the piping nitrogen must be set to 0 02 MPa with a pressure reducing valve just enough so that it can...

Page 11: ...the vacuum pump for 1 hour to 100 7 kPa vacuum drying If the system cannot be evacuated to 100 7 kPa within 2 hours repeat the operation of vacuum break and vacuum drying Then after leaving the system...

Page 12: ...tside 1 Wire 2 Bush 3 Nut 4 Frame 5 Hose When you do not use a wire conduit be sure to protect the wires with vinyl tubes to prevent the edge of the knock out hole from cutting the wires Follow the el...

Page 13: ...se phenomena If this happens turn off the power re check the wiring and switch the position of two of the three electrical wires If operation is not possible do not under any circumstances force the e...

Page 14: ...hermo switch M1F M2F Q1RP Phase reverse circuit R1T Thermistor air R2T Thermistor coil R3T Thermistor discharge RC Signal receiver circuit S1PH Pressure switch HIGH S1PL Pressure switch LOW SD Safety...

Page 15: ...NOTES NOTES...

Page 16: ...Zandvoordestraat 300 B 8400 Oostende Belgium 4PWEN19495 1B...

Reviews: