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Daikin EWAQ004BAVP, Installation Manual

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Daikin EWAQ004BAVP Installation Manual Download Page 3

Table of Contents

Installation manual

3

EWAQ+005BAVP
Packaged air-cooled water chillers and packaged air to water heat
pumps
4P469106-1 – 2017.01

Table of Contents

1 About the documentation

3

1.1

About this document..................................................................

3

2 About the box

4

2.1

Outdoor unit...............................................................................

4

2.1.1

To remove the accessories from the outdoor unit.......

4

3 Preparation

4

3.1

Preparing installation site ..........................................................

4

3.1.1

Installation site requirements of the outdoor unit ........

4

3.2

Preparing water piping ..............................................................

4

3.2.1

To check the water volume and flow rate ...................

4

3.3

Preparing electrical wiring .........................................................

5

3.3.1

Overview of electrical connections for external and
internal actuators ........................................................

5

4 Installation

5

4.1

Opening the units ......................................................................

5

4.1.1

To open the outdoor unit.............................................

5

4.1.2

To open the switch box cover of the outdoor unit .......

5

4.2

Mounting the outdoor unit..........................................................

5

4.2.1

To provide the installation structure ............................

5

4.2.2

To install the outdoor unit............................................

6

4.2.3

To provide drainage ....................................................

7

4.2.4

To prevent the outdoor unit from falling over ..............

7

4.3

Connecting the water piping......................................................

8

4.3.1

To connect the water piping........................................

8

4.3.2

To protect the water circuit against freezing ...............

8

4.3.3

To fill the water circuit .................................................

9

4.3.4

To insulate the water piping ........................................

9

4.4

Connecting the electrical wiring.................................................

9

4.4.1

To connect the electrical wiring on the outdoor unit....

9

4.4.2

To connect the main power supply ............................. 10

4.4.3

To connect the user interface ..................................... 10

4.4.4

To connect the shut-off valve...................................... 11

5 Configuration

11

5.1

Overview: Configuration ............................................................

11

5.1.1

To access the most used commands ......................... 11

5.2

Basic configuration ....................................................................

12

5.2.1

Quick wizard: Language / time and date..................... 12

5.2.2

Quick wizard: Standard............................................... 12

5.2.3

Quick wizard: Options ................................................. 12

5.2.4

Quick wizard: Capacities (energy metering) ............... 13

5.2.5

Space heating/cooling control..................................... 14

5.2.6

Contact/helpdesk number ........................................... 14

5.3

Menu structure: Overview installer settings...............................

15

6 Commissioning

16

6.1

Checklist before commissioning ................................................

16

6.2

Checklist during commissioning ................................................

16

6.2.1

To perform an air purge .............................................. 16

6.2.2

To perform a test run .................................................. 17

6.2.3

To perform an actuator test run .................................. 17

6.2.4

To perform an underfloor heating screed dryout......... 17

7 Hand-over to the user

17

7.1

About locking and unlocking......................................................

18

To activate or deactivate a function lock ...................................

18

To activate or deactivate button lock.........................................

18

8 Technical data

19

8.1

Piping diagram: Outdoor unit.....................................................

19

8.2

Wiring diagram: Outdoor unit ....................................................

20

1

About the documentation

1.1

About this document

Target audience

Authorised installers

INFORMATION

This appliance is intended to be used by expert or trained
users  in  shops,  in  light  industry  and  on  farms,  or  for
commercial use by lay persons.

Documentation set

This  document  is  part  of  a  documentation  set.  The  complete  set
consists of:

▪

General safety precautions:

▪ Safety instructions that you must read before installing

▪ Format: Paper (in the box of the outdoor unit)

▪

Outdoor unit installation manual:

▪ Installation instructions

▪ Format: Paper (in the box of the outdoor unit)

▪

Control box installation manual:

▪ Installation instructions

▪ Format: Paper (in the box of the control box)

▪

Option box installation manual:

▪ Installation instructions

▪ Format: Paper (in the box of the option box)

▪

Backup heater installation manual:

▪ Installation instructions

▪ Format: Paper (in the box of the backup heater)

▪

Installer reference guide:

▪ Preparation of the installation, good practices, reference data,…

▪ Format:  Digital  files  on 

http://www.daikineurope.com/support-

and-manuals/product-information/

▪

Addendum book for optional equipment:

▪ Additional info about how to install optional equipment

▪ Format: Paper (in the box of the outdoor unit) + Digital files on

http://www.daikineurope.com/support-and-manuals/product-
information/

▪

Instruction sheet for valve kit EKMBHBP1:

▪ Instructions for the integration of valve kit EKMBHBP1

▪ Format: Paper (in the box of the outdoor unit)

INFORMATION:  ABOUT  THE  CONTROL  BOX,  OPTION
BOX, 

AND 

BACKUP 

HEATER 

INSTALLATION

MANUALS

005BAVP  and  005BAVP  systems
do  NOT  support  domestic  hot  water  and  heat  pump
convector  functionalities.  In  the  installation  manual  of  the
control  box,  option  box,  and  backup  heater,  therefore  any
reference  to  "domestic  hot  water",  "domestic  hot  water
tank",  "booster  heater",  and  "heat  pump  convector",  may
be disregarded.

Latest revisions of the supplied documentation may be available on
the regional Daikin website or via your dealer.

The original documentation is written in English. All other languages
are translations.

Summary of Contents for EWAQ004BAVP

Page 1: ... Packaged air cooled water chillers and packaged air to water heat pumps English Installation manual Packaged air cooled water chillers and packaged air to water heat pumps EWAQ004BAVP EWAQ005BAVP EWYQ004BAVP EWYQ005BAVP ...

Page 2: ...ormatiivsete dokumentidega kui neid kasutatakse vastavalt meie juhenditele съответстват на следните стандарти или други нормативни документи при условие че се използват съгласно нашите инструкции atitinka žemiau nurodytus standartus ir arba kitus norminius dokumentus su sąlyga kad yra naudojami pagal mūsų nurodymus tad ja lietoti atbilstoši ražotāja norādījumiem atbilst sekojošiem standartiem un c...

Page 3: ...ser 17 7 1 About locking and unlocking 18 To activate or deactivate a function lock 18 To activate or deactivate button lock 18 8 Technical data 19 8 1 Piping diagram Outdoor unit 19 8 2 Wiring diagram Outdoor unit 20 1 About the documentation 1 1 About this document Target audience Authorised installers INFORMATION This appliance is intended to be used by expert or trained users in shops in light...

Page 4: ...r unit Mind the following spacing guidelines 1200 250 400 250 400 250 350 350 mm mm a b b a a Air outlet b Air inlet INFORMATION If shut off valves are installed on the unit provide a minimum space of 400 mm at the air inlet side If shut off valves are NOT installed on the unit provide a minimum space of 250 mm Do NOT install the unit in sound sensitive areas e g near a bedroom so that the operati...

Page 5: ...er interface 2 b Optional equipment 4 Remote outdoor sensor 2 c Field supplied components 5 Space heating cooling operation control or shut off valve 2 e Interconnection cable 6 Interconnection cable between outdoor unit and control box 2 d a Refer to name plate on outdoor unit b Cable section 0 75 mm till 1 25 mm maximum length 500 m Applicable for both single user interface and dual user interfa...

Page 6: ...In any case provide at least 300 mm of free space below the unit Additionally make sure the unit is positioned at least 100 mm above the maximum expected level of snow mm 1 5 0 1 5 0 a 330 300 283 7 4 0 0 mm 100 a Maximum snowfall height It is possible to install the unit on brackets to the wall 250 400 300 250 400 mm a a Maximum snowfall height 4 2 2 To install the outdoor unit CAUTION Do NOT rem...

Page 7: ... in cooling mode condensate may also form in the hydro part When providing drainage therefore make sure to cover the entire unit NOTICE If the unit is installed in a cold climate take adequate measures so that the evacuated condensate cannot freeze INFORMATION For information on the available options contact your dealer NOTICE Provide at least 300 mm of free space below the unit Additionally make ...

Page 8: ...expected outdoor temperature Prevent from bursting Prevent from freezing 20 C 25 25 C 30 NOTICE The addition of glycol applies to BOTH cooling only models EWAQ004 005BAVP AND reversible models EWYQ004 005BAVP and is independent of cooling or heating operation ALWAYS add glycol if negative outdoor temperatures are expected The required concentration might differ depending on the type of glycol ALWA...

Page 9: ...e 16 6 Refill the circuit until the pressure is 2 0 bar 7 Repeat steps 5 and 6 until no more air is purged and there are no more pressure drops 8 Close the drain and fill valve 9 Disconnect the water supply hose from the drain and fill valve 4 3 4 To insulate the water piping The piping in the complete water circuit MUST be insulated to prevent condensation during cooling operation and reduction o...

Page 10: ...tdoor unit If control box EKCB07CAV3 is part of the system you can also connect the user interface to the control box To do this connect the user interface to control box terminals X2M 20 21 and then connect the control box to the outdoor unit by connecting X2M 20 21 to outdoor unit terminals X5M 1 2 INFORMATION For details on how to connect the user interface to the control box refer to the insta...

Page 11: ...ences the following The calculations of the software What you can see on and do with the user interface How You can configure the system via the user interface First time Quick wizard When you turn ON the user interface for the first time via the indoor unit a quick wizard starts to help you configure the system Afterwards If necessary you can make changes to the configuration afterwards INFORMATI...

Page 12: ...button 01 02 06 0a 0e 00 03 07 0b 0f 00 00 04 08 0c 00 01 05 09 0d 20 Overview settings Confirm Adjust Scroll 5 Repeat previous steps if you have to modify other settings 6 Push to confirm the modification of the parameter 7 At installer settings menu press to confirm the settings Installer settings The system will restart Confirm Adjust Cancel OK Result The system will restart 5 2 Basic configura...

Page 13: ...can send a separate heating cooling thermo ON OFF condition Option box EK2CB07CAV3 Code Description A 2 2 F 1 C 02 External backup heater source 0 No None 1 Bivalent Gas boiler oil boiler 2 N A 3 N A Code Description A 2 2 F 2 C 09 Alarm output 0 Normally open The alarm output will be powered when an alarm occurs 1 Normally closed The alarm output will NOT be powered when an alarm occurs This inst...

Page 14: ...cording to the difference between desired and actual room temperature This allows better matching of the heat pump capacity to actual required capacity and results in less start stop cycles of the heat pump and more economic operation N A 8 06 Leaving water temperature maximum modulation 0 C 10 C default 3 C Requires modulation to be enabled This is the value by which the desired leaving water tem...

Page 15: ...ype Indoor software type Unit control method Pump operation mode Power saving possible User interface location Options External sensor Control box Option box Leaving water Main Delta T source Room thermostat Room temp range Room temp offset Ext room sensor offset Operation range Space heating OFF temp Space cooling On temp Backup heater Operation mode Enable BUH step 2 Equilibrium temp Prefer kWh ...

Page 16: ...e pressure relief valve purges water when opened The minimum water volume is guaranteed in all conditions See To check the water volume in 3 2 Preparing water piping on page 4 If glycol was added to the system confirm the correct glycol concentration and check if glycol setting E 0D 1 NOTICE Make sure glycol setting E 0D matches the liquid inside the water circuit 0 water only 1 water glycol If th...

Page 17: ...settings Commissioning Actuator test run 4 Select an actuator and press Example Pump 5 Select OK and press Result The actuator test run starts It automatically stops when finished To stop it manually press select OK and press Possible actuator test runs Backup heater step 1 test Backup heater step 2 test Pump test INFORMATION Make sure that all air is purged before executing the test run Also avoi...

Page 18: ...ser to be able to change setpoint temperatures the simplified user interface or an external room thermostat is then required You can use the following locking modes Function lock Locks a specific function to prevent people from changing its settings Button lock Locks all buttons to prevent users from changing settings To activate or deactivate a function lock 1 Press to go to the menu structure 2 ...

Page 19: ...9 CuT 7 9 CuT 7 9 CuT 1 4 3 2 t 12 7 CuT 12 7 CuT R4T 9 5 CuT 6 4 CuT 6 4 CuT M 6 4 CuT 6 4 CuT Discharge pipe thermistor Accumulator Compressor High pressure switch Muffler Muffler 4 way valve Pressure sensor Refrigerant flow Cooling Heating Liquid stop valveV Plate heat exchanger Gas stop valve with service port Air purge Flow sensor Pump Flow switch Outlet Shut off valve with drain fill valve E...

Page 20: ...tor W Connector X11A X12A Connector X1M X2M Terminal strip Y1E Electronic expansion valve coil Y1R Reversing solenoid valve coil Z1C Z4C Ferrite core Field wiring Terminal strip Connector Terminal Protective earth BLK Black BLU Blue BRN Brown GRN Green ORG Orange PPL Purple RED Red WHT White YLW Yellow Outdoor unit hydro module English Translation 1 Connection diagram 1 Connection diagram Compress...

Page 21: ... contact X M K1 Terminal strip X Y Connector K1A Relay for heating K2A Relay for cooling Optional Field supply Control box option backup heater English Translation 1 Connection diagram 1 Connection diagram BUH option Backup heater option Control box Control box Only for Only for 2 Notes 2 Notes Earth wiring 15 Wire number 15 Field supply 1 Several wiring possibilities Option Wiring depending on mo...

Page 22: ...30V 230V 230V Control box External room thermostat main zone signal signal signal 2 or 3 core 2 core 2 core Power limitation demand input 4 Power limitation demand input 3 Power limitation demand input 2 Power limitation demand input 1 Only for normal power supply installation Only for preferential kWh rate power supply installation normal kWh rate power supply for unit 230 V or L N earth Backup h...

Page 23: ......

Page 24: ...4P469106 1 2017 01 Copyright 2017 Daikin ...

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