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Installation manual

15

EKHBX016BB3V3S

Indoor unit for air to water heat pump system

4PW62598-1 – 10.2010

6.8.

General precautions concerning water circuit

Before continuing the installation of the unit, check the following
points:

The maximum water pressure is 4 bar.

The maximum water temperature during space heating is 65°C
(safety device setting) and 75°C

(1)

 during domestic hot water

operation (safety device setting). Make sure that the installed
piping and piping accessories (e.g., valve, connections,...) can
withstand the temperatures as shown in the figure below.

1

Outdoor unit

2

Indoor unit

3

Heat exchanger

4

Backup heater

(2)

5

Pump (field supply)

6

Shut-off valve

7

Motorised 3-way valve (delivered with domestic hot water 
tank)

8

Motorised 2-way valve (field supply)

9

Collector (field supply)

10

Domestic hot water tank (optional)

11

Booster heater

(3)

12

Heat exchanger coil

FCU1...3

Fan coil unit (optional)

FHL1...3

Floor heating loop

T

Room thermostat (optional)

Provide adequate safeguards in the water circuit to be sure that
the water pressure will never exceed the maximum allowable
working pressure (4 bar).

Two shut-off valves are delivered with the unit. To facilitate
service and maintenance, install one at the water inlet and one
at the water outlet of the indoor unit. Mind position of the shut-off
valves. Orientation of the integrated drain and fill valves is
important for servicing. See 

figure 3

.

Drain taps must be provided at all low points of the system to
permit complete drainage of the circuit during maintenance.
Two drain valves integrated in the shut-off valves are provided to
drain the water from the indoor unit water system.

Make sure to provide a proper drain for the pressure relief valve
to avoid any water coming into contact with electrical parts.

Air vents must be provided at all high points of the system. The
vents should be located at points which are easily accessible for
servicing. An automatic air purge is provided inside the indoor
unit. Check that this air purge valve is not tightened too much so
that automatic release of air in the water circuit remains
possible.

Take care that the components installed in the field piping can
withstand the water pressure and water temperature.

Always use materials which are compatible with water used in
the system and with the materials used on the indoor unit.

If air, moisture or dust gets in the water circuit, problems may occur.
Therefore, always take into account the following when connecting
the water circuit:

Use clean pipes only.

Hold the pipe end downwards when removing burrs.

Cover the pipe end when inserting it through a wall so that no
dust and dirt enter.

Use a good thread sealant for the sealing of the connections.

When using non-brass metallic piping, make sure to insulate
both materials from each other to prevent galvanic corrosion.

Because brass is a soft material, use appropriate tooling for
connecting the water circuit. Inappropriate tooling will cause
damage to the pipes.

Select piping diameter in relation to required water flow and
available external static pressure of the pump.

The minimum required water flow for the indoor unit operation is
16 l/min. When the water flow is lower than this minimum value,
flow error 

7H

 will be displayed and the operation of the indoor

unit will be stopped.

The field supplied pump should be selected to deliver the
required flow and ESP. In case a pump with flow control is used,
it shall be set at constant flow. The field supplied pump shall
withstand the maximum water temperature of the system.

Never use Zn-coated parts in the water circuit. Excessive
corrosion of these parts may occur as copper piping is used in
the unit's internal water circuit.

When using a 3-way valve in the water circuit.
It is very important to guarantee full separation between
domestic hot water and floor heating water circuit.

When using a 3-way valve or a 2-way valve in the water circuit,
the maximum change over time of the valve shall be less than 60
seconds.

(1) Be sure that the correct field settings are active or selected according to 

the applicable tank type. See field settings in 

"[4] Backup/booster heater 

operation and space heating off temperature" on page 28

 for more details.

(2) For tank without electrical booster heater (EKHTS), the backup heater will 

be used in domestic water heating mode.

(3) Only applicable for tank with built-in electrical booster heater (EKHW*).

M

FCU1

FCU2

FCU3

9

M

FHL1

FHL2

FHL3

10

11 12

6

4

5

3

2

1

6

7

8

T

75

°

C

 (EKHTS)

75

°

C

 (EKHTS)

65

°

C

 (EKHW*)

65

°

C

 (EKHW*)

65

°

C

65

°

C

NOTICE

It is strongly recommended to install an additional filter on
the heating water circuit. Especially to remove metallic
particles from the field heating piping, it is advised to use a
magnetic or cyclone filter which can remove small
particles. Small particles can damage the unit and will not
be removed by the standard filter of the heat pump unit.

Summary of Contents for EKHBX016BB3V3S

Page 1: ...INSTALLATION MANUAL EKHBX016BB3V3S Indoor unit for air to water heat pump system...

Page 2: ...35 48 142 101 502 2 3 4 5 48 39 96 361 1 1 4 1 1 4 MBSP 895 922 830 469 260 B B T T 350 300 500 2x 2x 1x 1x 1x 1 2 3 4 5 30 90 2 1 3 4 1 2 3 4...

Page 3: ...condo le prescrizioni per 07 v v v 08 de acordo com o previsto em 09 10 under iagttagelse af bestemmelserne i 11 enligt villkoren i 12 gitt i henhold til bestemmelsene i 13 noudattaen m r yksi 14 za d...

Page 4: ...cable 20 Connection of the valve control cables 20 Connection of the bottom plate heater 21 Connection of the pump 21 Connection to a bene t kWh rate power supply 21 7 4 Relocation of the digital cont...

Page 5: ...eration of the unit always contact your local dealer for advice and information Improper installation or attachment of equipment or accessories could result in electric shock short circuit leaks re or...

Page 6: ...the indoor unit and allows remote alarm output heating cooling ON OFF output bivalent operation permission signal for the auxiliary boiler or additional external backup heater permission signal Refer...

Page 7: ...oom thermostat optional Pump operation and space heating When the room thermostat T is connected to the indoor unit the pump 5 will operate when there is a heating request from the room thermostat and...

Page 8: ...stic water heating mode 2 Only applicable for tank with built in electrical booster heater EKHW INFORMATION Details on pump con guration can be found under 8 3 Pump operation con guration on page 24 N...

Page 9: ...application without the room thermostat connected to the indoor unit but with the heating only room thermostat set heating only controlling the oor heating and the heating cooling thermostat set heat...

Page 10: ...ays provided by the domestic hot water tank which is connected to the Daikin indoor unit The auxiliary boiler must be integrated in the piping work and in the eld wiring according to the illustrations...

Page 11: ...o as to achieve the target leaving water temperature as set on the user interface When weather dependent operation is active the water temperature is determined automatically depending on the outdoor...

Page 12: ...icker inside indoor unit cover 5 Indoor unit cover xing screw INFORMATION The advantage of the dual set point control is that the heat pump will can operate at the lowest required leaving water temper...

Page 13: ...access to the switch box components e g to connect the eld wiring the switch box service panel can be removed Thereto loosen the front screws and unhitch the switch box service panel 5 2 Main compone...

Page 14: ...ackup heater thermal protector The backup heater is equipped with a thermal protector The thermal protector is activated when the temperature becomes too high 18 Backup heater thermal fuse The backup...

Page 15: ...the hydrobox unit on a rm wall and not in nor close to a sound sensitive environment e g bedroom NOTICE The electrical wiring diagram can be found on the inside of the switch box cover R4T H2O t R3T t...

Page 16: ...vessels Where acidic or alkaline vapour is present 6 2 Dimensions and service space Unit of measurement mm Dimensions of the unit see gure 3 1 Flexible drain hose 2 Water outlet connection 3 Water in...

Page 17: ...ed with the drain pan kit 6 6 Refrigerant pipework For all guidelines instructions and speci cations regarding refrigerant pipework between the indoor unit and the outdoor unit please refer to the out...

Page 18: ...door unit If air moisture or dust gets in the water circuit problems may occur Therefore always take into account the following when connecting the water circuit Use clean pipes only Hold the pipe end...

Page 19: ...er volume in the water circuit is 100 l In this example no action or adjustment is required INFORMATION In most applications this minimum water volume will have a satisfying result In critical process...

Page 20: ...WORK 7 1 Precautions on electrical wiring work NOTICE Be careful not to deform the unit piping by using excessive force when connecting the piping Deformation of the piping can cause the unit to malfu...

Page 21: ...y contact S3S Dual set point 2 contact S4S Dual set point 1 contact SS1 DIP switch TR1 Transformer 24 V for PCB V1S Spark suppression 1 V2S Spark suppression 2 X1M X9M Terminal blocks X6Y X9B Connecto...

Page 22: ...erminal 3 Fix the cable with cable ties to the cable tie mountings to ensure strain relief Item Description Required number of conductors Maximum running current 1 Power supply cable for outdoor unit...

Page 23: ...to ensure strain relief 3 Depending on the required pump operation set DIP switch SS2 3 and eld setting F 00 See 8 3 Pump operation con guration on page 24 and eld setting F 00 in F Option setup on pa...

Page 24: ...ill not operate Possible types of bene t kWh rate power supply Possible connections and requirements to connect the equipment to such power supply are illustrated in the gure below 1 Bene t kWh rate p...

Page 25: ...enabled the screed dry out function can not be enabled When connecting the equipment to a bene t kWh rate power supply change eld setting d 01 When bene t kWh rate power supply is of type 1 or indoor...

Page 26: ...ECTRIC SHOCK See 2 General safety precautions on page 2 WARNING Switch off the power supply before opening the switch box service panel and making any changes to the DIP switch settings 1 4 3 2 1 ON O...

Page 27: ...on the pump will then run every 5 minutes during 3 minutes to check the water temperature UI UI UI SS2 3 ON wiring on when space heating or cooling is on y UI UI UI Heating only thermostat SS2 3 ON w...

Page 28: ...k the switch box on loose connections or damaged electrical components 8 Fixation Check that the unit is properly xed to avoid abnormal noises and vibrations when starting up the unit 9 Damaged equipm...

Page 29: ...ppropriate eld setting second code 4 Press the pfi button and pfj button to change the set value of the select eld setting 5 Save the new value by pressing the pr button 6 Repeat step 2 through 4 to c...

Page 30: ...point at high ambient temperature Hi2_Ti the target outgoing water temperature when the outdoor temperature equals or rises above the high ambient temperature Hi2_A Note that the Hi2_Ti value should b...

Page 31: ...eration is only allowed if heat pump is out of operation range of heat pump domestic water heating mode TA 5 03 or TA 35 C or domestic hot water temperature is 2 C lower then the heat pump OFF tempera...

Page 32: ...ay See operation manual When setting 4 03 2 the booster heater will be allowed to operate when TA 5 03 independent of the status of 5 02 If bivalent operation is enabled and permission signal for auxi...

Page 33: ...and the backup heater during domestic hot water operation When the space heating priority function is enabled it is assured that the full capacity of the heat pump is used as much as possible for spa...

Page 34: ...cheduled storage 6 03 1 scheduled reheat 6 05 1 disinfection function 2 01 1 activated A Scheduled storage operation activated at 6 04 heat up domestic hot water untill domestic hot water user interfa...

Page 35: ...t the domestic hot water set point is according to your requirements Start with a low domestic hot water storage set point and only increase if you feel that the domestic hot water supply temperature...

Page 36: ...t set point can be a xed value or weather dependent The second set point heating 7 03 should be linked to the heat emitters which requires the highest set point in heating mode Example fan coil unit T...

Page 37: ...y applicable in heating mode INFORMATION When heat pump is active in domestic water heating mode the delay time of booster heater is 8 03 When heat pump is not active in domestic water heating mode th...

Page 38: ...is eld setting allows for distinction between detection of an alarm and detection of a power failure to the unit Bivalent operation Applies only to installations with an auxiliary boiler alternating o...

Page 39: ...on 5 when bivalent operation function is enabled Daikin shall not be held liable for any damage resulting from failure to observe this rule INFORMATION In case the outdoor unit is NOT ERLQ_CA or ERHQ_...

Page 40: ...A Outdoor temperature R Range L Local shift value 1 00 1 04 Applicable eld settings of the weather dependent set point 1 E Unit information readout E 00 Readout of the software version example 23 E 01...

Page 41: ...mperature below which the bottom plate heater will be activated by indoor unit in order to prevent ice build up in the bottom plate of the outdoor unit at lower outdoor temperatures F 03 Bottom plate...

Page 42: ...heater EKHTS 4 03 5 60 xed 5 C 03 Set point only in combination with domestic hot water tank with built in electrical booster heater EKHW 4 03 5 70 55 80 5 C 04 Interval only in combination with dome...

Page 43: ...time storage start time 1 00 0 00 23 00 1 00 hour 05 Scheduled time reheat or continuous reheat 0 OFF 0 1 2 1 06 Scheduled time reheat start time 15 00 0 00 23 00 1 00 hour 07 Domestic hot water rehe...

Page 44: ...04 Not applicable Do not change the default value 0 c Read only C Setup on EKRP1HB digital I O PCB 00 Solar priority mode setting 0 0 1 1 01 Alarm output logic 0 0 1 1 02 X1 X2 function Bivalent opera...

Page 45: ...point of selected action number F 05 25 0 d 15 55 1 C 07 Time of selected action number F 05 0 d 0 72 12 hour 08 Under oor heating screed dry out program enabled disabled 0 OFF 0 1 1 09 Latest action...

Page 46: ...displayed To start the test run operation press the y button To test the domestic water heating operation push the v button The test run operation will start without pressing the y button 3 The test r...

Page 47: ...y out program as follows 1 Set in F 08 Under oor heating screed dry out program enabled disabled to 1 enabled 2 When nished press the z button to exit the FIELD SET MODE 2 Activate 1 Push the z button...

Page 48: ...applications with domestic hot water tank only and K4M by use of an ohmmeter All contacts of these contactors must be in open position DANGER ELECTRIC SHOCK Before carrying out any maintenance or rep...

Page 49: ...ring and immediately after operation See 2 General safety precautions on page 2 INFORMATION For problems related to the optional solar kit for domestic water heating refer to the troubleshooting in th...

Page 50: ...he backup heater operation status eld setting 4 00 is turned on see 8 9 Field settings on page 26 Check whether or not the thermal protector of the backup heater has been activated refer to Main compo...

Page 51: ...tlet water thermistor is giving the correct read out A1 Indoor unit PCB defective Contact your local dealer A5 Too low during cooling operation or too high during heating operation refrigerant tempera...

Page 52: ...your local dealer U3 Under oor heating screed dry out program has been stopped by another error or by pushing operation off button or by power failure The error can only be reset in the test mode as...

Page 53: ...ter drain hose nipple refrigerant liquid side 9 5 mm 3 8 inch refrigerant gas side 15 9 mm 5 8 inch Expansion vessel volume 10 l maximum working pressure MWP 3 bar Internal water volume 5 5 l Pressure...

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Page 56: ...4PW62598 1 10 2010 Copyright 2010 Daikin...

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