background image

13

MAINTENANCE

HIGH VOLTAGE! 
D

ISCONNECT

 

ALL

 

POWER

 

BEFORE

 

SERVICING

 

OR

 

INSTALLING

 

THIS

 

UNIT

. M

ULTIPLE

 

POWER

 

SOURCES

 

MAY

 

BE

 

PRESENT

. F

AILURE

 

TO

 

DO

 

SO

 

MAY

 

CAUSE

 

PROPERTY

 

DAMAGE

PERSONAL

 

INJURY

 

OR

 

DEATH

.

WARNING

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

IMPROPER

 

INSTALLATION

ADJUSTMENT

ALTERATION

SERVICE

 

OR

 

MAINTENANCE

REFER

 

TO

 

THIS

 

MANUAL

. F

OR

 

ADDITIONAL

 

ASSISTANCE

 

OR

 

INFORMATION

CONSULT

 

A

 

QUALIFIED

 

INSTALLER

SERVICE

 

AGENCY

 

OR

 

THE

 

GAS

 

SUPPLIER

.

WARNING

S

HEET

 

METAL

 

PARTS

SCREWS

CLIPS

 

AND

 

SIMILAR

 

ITEMS

 

INHERENTLY

 

HAVE

 

SHARP

 

EDGES

AND

 

IT

 

IS

 

NECESSARY

 

THAT

 

THE

 

INSTALLER

 

AND

 

SERVICE

 

PERSONNEL

 

EXERCISE

 

CAUTION

.

CAUTION

Preventive maintenance is the best way to avoid unnecessary ex-
pense and inconvenience. Have this system inspected at regular
intervals by qualified service personnel, at least twice a year. Rou-
tine maintenance should cover the following items:

1. Tighten all belts, set screws, and wire connections.
2. Clean evaporator and condenser coils mechanically or with

cold water, if necessary. Usually any fouling is only matted
on the entering air face of the coil and can be removed by
brushing.

3. Lubricate motor bearings.
4. Align or replace belts as needed.
5. Replace filters as needed (see below).
6. Check for blockage of condensate drain.
7. Check power and control voltages.
8. Check running amperage.
9. Check operating temperatures and pressures.

10. Check and adjust temperature and pressure controls.
11. Check and adjust damper linkages.
12. Check operation of all safety controls.
13. Examine gas furnaces (see below and the User ’s

Information Manual).

14. Check condenser fans and tighten set screws.

F

ILTERS

CAUTION

T

O PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF

EQUIPMENT  EFFICIENCY  OR  EQUIPMENT  DAMAGE DUE TO DUST AND LINT

BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR

FILTER INSTALLED IN THE RETURN AIR SYSTEM.

Every application may require a different frequency of replace-
ment of dirty filters. Filters must be replaced at least every three
(3) months during operating seasons.

Dirty filters are the most common cause of inadequate heating or
cooling performance. Filter inspection should be made at least
every two months; more often if necessary because of local condi-
tions and usage.

Dirty throwaway filters should be discarded and replaced with a
new, clean filter.

Disposable return air filters are supplied with this unit. See the
unit Specification Sheet or Technical Manual for the correct size
and part number. To remove the filters, remove the filter access
panel on return side of the unit.

C

ABINET

 F

INISH

 M

AINTENANCE

Use a fine grade automotive wax on the cabinet finish to maintain
the finish’s original high luster. This is especially important in in-
stallations with extended periods of direct sunlight.

C

LEAN

 O

UTSIDE

 C

OIL

  (Q

UALIFIED

 S

ERVICER

 O

NLY

)

The coil with the outside air flowing over it should be inspected
annually and cleaned as frequently as necessary to keep the finned
areas free of lint, hair and debris.

C

ONDENSER

 F

ANS

Bearings on the condenser fan motors are permanently lubricated.
No additional oiling is required.

L

UBRICATION

The fan shaft bearings and the supply fan motor have grease fit-
tings that should be lubricated during normal maintenance checks.

F

UNCTIONAL

 P

ARTS

Refer to the unit Parts Catalog for a list of functional parts. Parts
are available from your distributor.

Summary of Contents for DDC Series

Page 1: ...Installation and Maintenance Manual IM 1216 Group Applied Air Systems Part Number IM 1216 Date January 2014 Light Commercial Packaged Heating and Cooling Units DCC Series 15 20 Tons...

Page 2: ...ngle package heating and cooling units See the Specification Sheet applicable to your model for information regarding accessories NOTE Please contact your distributor or our website for the applicable...

Page 3: ...Top Duct Connections 6 Rigging Details 6 Electrical Wiring 7 Circulating Air and Filters 9 Condensate Drain Connection 9 Startup Adjustments and Checks 9 Airflow Adjustments 10 Motor Sheave Adjustment...

Page 4: ...SENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOL...

Page 5: ...e claim with the following supporting documents a Original Bill of Lading certified copy or indemnity bond b Original paid freight bill or indemnity in lieu thereof c Original invoice or certified cop...

Page 6: ...of this area This 36 clearance must also be maintained to insure proper combustion air flow The combustion air intake must not be blocked for any reason including blockage by snow Adequate clearances...

Page 7: ...rbs include duct connection frames to be assembled with the curb Cantilevered type curbs are not available from the factory Curb insulation cant strips flashing and general roofing material are furnis...

Page 8: ...Lifting cables should be attached to the unit with shackles The distance between the crane hook and the top of the unit must not be less than 60 Two spreader bars must span over the unit to prevent da...

Page 9: ...T TO PREVENT WATER ENTRY INTO THE BUILDING CAUTION For unit protection use a fuse or HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maxi mum overcurrent p...

Page 10: ...t be weatherproof All holes in the unit base must be sealed including those around conduit nuts to prevent water leakage into build ing All required conduit and fittings are to be field supplied Suppl...

Page 11: ...CHECKS HIGH VOLTAGE OND THE FRAME OF THIS UNIT TO THE BUILDING ELECTRICAL GROUND BY USE OF THE GROUNDING TERMINAL PROVIDED OR OTHER ACCEPTABLE MEANS DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLIN...

Page 12: ...d to a piece of equip ment for the purpose of designating its voltage class and for the purpose of defining the minimum and maximum voltage at which the equipment will operate Utilization Voltage The...

Page 13: ...ly force to the center of the span t Span length inches C Center distance inches D Larger sheave diameter inches d Smaller sheave diameter inches h Deflection height inches DRIVE BELT TENSION ADJUSTME...

Page 14: ...speed in Heating mode and while in second stage Cooling mode The start up procedure is the same as for Air Conditioning Start up Procedure with the understanding that in Step 6 the indoor blower will...

Page 15: ...ndenser fans and tighten set screws FILTERS CAUTION TO PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT BUILD UP ON INTERNAL PARTS NEVER OP...

Page 16: ...7 2 14 6257 1 80 5711 1 66 0 6 7477 2 97 6899 2 51 6323 2 10 5716 1 72 5103 1 39 0 8 7112 2 96 6467 2 46 5795 2 01 5101 1 61 1 0 5983 2 38 5190 1 89 1 2 4426 1 71 CFM BHP CFM BHP CFM BHP CFM BHP CFM B...

Page 17: ...ATIONS VOLTAGE NAMEPLATE MIN MAX Qty RLA LRA Qty HP RLA HP FLA HP FLA 208 230 60 3 187 253 2 33 3 239 0 3 1 3 2 40 BD STD STATIC 5 0 12 7 5 0 14 0 460 60 3 414 506 2 17 9 125 0 3 1 3 1 20 BD STD STATI...

Page 18: ...X C UNIT DIMENSIONS B C D A B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 2013 5151 San Felipe St Suite 500 Houston TX 77056 www daikinco...

Page 19: ...o its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied Representative go...

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