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11

will prevent heating and mechanical cooling from coming on.  Place
a jumper wire across terminals R and G at TB1 terminal block. Close
disconnect switch; evaporator fan motor will operate so RPM can
be checked.

E

VAPORATOR

 F

AN

 R

OTATION

 C

HECK

 (T

HREE

 P

HASE

 M

ODELS

 O

NLY

)

Check that fan rotates clockwise when viewed from the drive side
of unit and in accordance with rotation arrow shown on blower
housing. If it does not, reverse the two incoming power cables at
Single Point Power Block. In this case, repeat bearing check.

Do not attempt to change load side wiring. Internal wiring assures
all motors and compressors will rotate in correct direction once
evaporator fan motor rotation check has been made.

E

LECTRICAL

 I

NPUT

 C

HECK

Make preliminary check of evaporator fan ampere draw and verify
that motor nameplate amps are not exceeded. A final check of
amp draw should be made upon completion of air balancing of
the duct system (see Appendix C).

BELT DRIVE MODELS ONLY

B

EARING

 C

HECK

Prior to energizing any fans, check and make sure that all setscrews
are tight so that bearings are properly secured to shafts.

T

ENSION

 

AND

 A

LIGNMENT

 A

DJUSTMENT

Correct belt tension is very important to the life of your belt. Too
loose a belt will shorten its life; too tight, premature motor and
bearing failure will occur. Check you belt drive for adequate “run-
in” belt tension by measuring the force required to deflect the
belt at the midpoint of the span length. Belt tension force can be
measured using a belt tension gauge, available through most belt
drive manufacturers.

SPAN LENGTH  t
*DEFLECTION

FORCE

  h

C

   d

H

D

*Apply force to the center of the span.

t = Span length, inches
C = Center distance, inches
D = Larger sheave diameter, inches
d = Smaller sheave diameter, inches
h = Deflection height, inches

DRIVE BELT TENSION ADJUSTMENT

BELT

DRIVE

Used

New

15 Ton 

B, BX

Standard

4.3 to 5.5 5.5 + .5 8.2 + .5

1/4 ± 1/16

20 Ton

B,  BA

Standard

4.3 to 5.5 5.5 + .5 8.2 + .5

1/4 ± 1/16

MODEL

DEFLECTION

(in)

DEFLECTION

FORCE (lbs)

SHEAVE

DIAMETER 

(in)

TYPE

RECOMMENDED POUNDS OF FORCE PER BELT

New V-belts will drop rapidly during the first few hours of use.
Check tension frequently during the first 24 hours of operation.
Tension should fall between the minimum and maximum force. To
determine the deflection distance from a normal position, mea-
sure the distance from sheave to sheave using a straightedge or a
cord. This is your reference line. On multiple belt drives, an adja-
cent undeflected belt can be used as a reference.

MOTOR SHEAVE ADJUSTMENTS

V

L

, V

M

 & 2

VP

 V

ARIABLE

 P

ITCH

 K

EY

 T

YPE

 M

OTOR

 S

HEAVES

The driving and driven motor sheaves should be in alignment with
each other and the shafts parallel.

V

L

 & V

M

 S

HEAVES

 A

DJUSTMENT

1. Loosen set screw “B” using a 5/32" Allen key.
2. Making half or full turns from closed position, adjust

sheave pitch diameter for desired speed. DO NOT OPEN
MORE THAN SIX FULL TURNS.

3. Tighten set screw “B” securely over flat.
4. Carefully put on belts and adjust belt tension. DO NOT

FORCE BELTS OVER GROOVES.

5. Ensure all keys are in place and the set screws tight before

starting drive. Recheck set screws and belt tension after
24 hours service.

NOTE: Future adjustments should be made by loosening the belt
tension and increasing or decreasing the pitch diameter of the
sheave by half or full turns as required. Readjust belt tension before
starting drive.

C

B

VL & VM

NOTE: Do not operate sheave with flange projecting beyond the
hub end.

Summary of Contents for DDC Series

Page 1: ...Installation and Maintenance Manual IM 1216 Group Applied Air Systems Part Number IM 1216 Date January 2014 Light Commercial Packaged Heating and Cooling Units DCC Series 15 20 Tons...

Page 2: ...ngle package heating and cooling units See the Specification Sheet applicable to your model for information regarding accessories NOTE Please contact your distributor or our website for the applicable...

Page 3: ...Top Duct Connections 6 Rigging Details 6 Electrical Wiring 7 Circulating Air and Filters 9 Condensate Drain Connection 9 Startup Adjustments and Checks 9 Airflow Adjustments 10 Motor Sheave Adjustment...

Page 4: ...SENT FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE PERSONAL INJURY OR DEATH WARNING WARNING TO PREVENT THE RISK OF PROPERTY DAMAGE PERSONAL INJURY OR DEATH DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOL...

Page 5: ...e claim with the following supporting documents a Original Bill of Lading certified copy or indemnity bond b Original paid freight bill or indemnity in lieu thereof c Original invoice or certified cop...

Page 6: ...of this area This 36 clearance must also be maintained to insure proper combustion air flow The combustion air intake must not be blocked for any reason including blockage by snow Adequate clearances...

Page 7: ...rbs include duct connection frames to be assembled with the curb Cantilevered type curbs are not available from the factory Curb insulation cant strips flashing and general roofing material are furnis...

Page 8: ...Lifting cables should be attached to the unit with shackles The distance between the crane hook and the top of the unit must not be less than 60 Two spreader bars must span over the unit to prevent da...

Page 9: ...T TO PREVENT WATER ENTRY INTO THE BUILDING CAUTION For unit protection use a fuse or HACR circuit breaker that is in excess of the circuit ampacity but less than or equal to the maxi mum overcurrent p...

Page 10: ...t be weatherproof All holes in the unit base must be sealed including those around conduit nuts to prevent water leakage into build ing All required conduit and fittings are to be field supplied Suppl...

Page 11: ...CHECKS HIGH VOLTAGE OND THE FRAME OF THIS UNIT TO THE BUILDING ELECTRICAL GROUND BY USE OF THE GROUNDING TERMINAL PROVIDED OR OTHER ACCEPTABLE MEANS DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLIN...

Page 12: ...d to a piece of equip ment for the purpose of designating its voltage class and for the purpose of defining the minimum and maximum voltage at which the equipment will operate Utilization Voltage The...

Page 13: ...ly force to the center of the span t Span length inches C Center distance inches D Larger sheave diameter inches d Smaller sheave diameter inches h Deflection height inches DRIVE BELT TENSION ADJUSTME...

Page 14: ...speed in Heating mode and while in second stage Cooling mode The start up procedure is the same as for Air Conditioning Start up Procedure with the understanding that in Step 6 the indoor blower will...

Page 15: ...ndenser fans and tighten set screws FILTERS CAUTION TO PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT BUILD UP ON INTERNAL PARTS NEVER OP...

Page 16: ...7 2 14 6257 1 80 5711 1 66 0 6 7477 2 97 6899 2 51 6323 2 10 5716 1 72 5103 1 39 0 8 7112 2 96 6467 2 46 5795 2 01 5101 1 61 1 0 5983 2 38 5190 1 89 1 2 4426 1 71 CFM BHP CFM BHP CFM BHP CFM BHP CFM B...

Page 17: ...ATIONS VOLTAGE NAMEPLATE MIN MAX Qty RLA LRA Qty HP RLA HP FLA HP FLA 208 230 60 3 187 253 2 33 3 239 0 3 1 3 2 40 BD STD STATIC 5 0 12 7 5 0 14 0 460 60 3 414 506 2 17 9 125 0 3 1 3 1 20 BD STD STATI...

Page 18: ...X C UNIT DIMENSIONS B C D A B C D A Model A B C D 15 Ton 20 Ton 133 1 2 88 7 32 50 9 32 5 5 32 VERTICAL DISCHARGE TOP VIEW 21 60 7 48 22 2013 5151 San Felipe St Suite 500 Houston TX 77056 www daikinco...

Page 19: ...o its standard terms and conditions of sale including Limited Product Warranty Consult your local Daikin Applied Representative for warranty details To find your local Daikin Applied Representative go...

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