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48

Airflow Charts - DC96SN

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

CFM

CFM

CFM

CFM

CFM

CFM

CFM

CFM

F01

632

574

510

448

388

332

277

234

F02

727

677

623

565

510

455

403

351

F03

878

839

797

751

701

653

607

561

F04

948

910

870

828

785

739

693

652

F05

1106

1076

1044

1010

974

939

899

860

F06

1156

1125

1096

1063

1028

996

960

927

F07

1237

1205

1174

1145

1115

1081

1050

1016

F08

1334

1306

1275

1249

1220

1194

1163

1136

F09

1382

1354

1327

1302

1276

1246

1219

1190

F01

771

698

632

560

491

428

372

307

F02

1197

1150

1102

1057

1014

968

926

877

F03

1309

1264

1224

1180

1141

1098

1058

1018

F04

1138

1091

1043

993

949

901

853

805

F05

944

884

824

774

716

660

605

554

F06

963

907

852

803

745

689

639

587

F07

1332

1289

1245

1200

1160

1120

1081

1036

F08

1366

1319

1277

1235

1192

1154

1117

1074

F09

1468

1436

1393

1359

1323

1285

1248

1210

F01

873

778

682

630

578

490

419

347

F02

1442

1386

1335

1280

1221

1157

1110

1054

F03

1643

1588

1534

1478

1415

1357

1299

1246

F04

1600

1555

1505

1460

1412

1364

1309

1260

F05

1338

1269

1206

1133

1063

999

934

861

F06

1796

1744

1691

1638

1584

1532

1473

1422

F07

1874

1823

1775

1729

1675

1621

1567

1512

F08

1798

1754

1719

1672

1627

1585

1546

1497

F09

1991

1947

1900

1854

1808

1759

1707

1655

F01

1176

1107

1037

969

891

825

753

692

F02

1773

1721

1671

1621

1571

1521

1470

1421

F03

1709

1658

1607

1556

1503

1451

1399

1349

F04

1651

1597

1542

1491

1437

1384

1332

1278

F05

1467

1409

1352

1307

1240

1182

1124

1063

F06

1834

1785

1738

1691

1643

1593

1545

1502

F07

1924

1881

1836

1796

1750

1701

1652

1606

F08

2028

1994

1937

1899

1863

1814

1769

1724

F09

2193

2145

2106

2076

2032

1998

1945

1903

F01

1187

1101

1013

931

847

764

677

604

F02

1973

1916

1864

1810

1756

1702

1650

1590

F03

1918

1859

1807

1748

1696

1643

1591

1531

F04

1835

1776

1720

1657

1602

1544

1483

1428

F05

1236

1152

1073

990

919

834

749

679

F06

1521

1459

1391

1327

1253

1187

1116

1053

F07

1673

1609

1549

1493

1430

1362

1305

1242

F08

2033

1981

1929

1878

1822

1771

1716

1669

F09

2257

2201

2151

2099

2057

2008

1959

1906

CIRCULATION AIFLOW

MODEL

THERMOSTAT 

CALL

TAP #

EXTERNAL STATIC PRESSURE, (INCHES WATER COLUMN)

DC96SN0403B*

G

DC96SN1005C*

G

DC96SN1205D*

G

DC96SN0603B*

G

DC96SN0804C*

G

Summary of Contents for DC96SN

Page 1: ...in this manual ONLY PERSONNEL THAT HAVE BEEN TRAINED TO INSTALL ADJUST SERVICE OR REPAIR HEREINAFTER SERVICE THE EQUIPMENT SPECIFIED IN THIS MANUAL SHOULD SERVICE THE EQUIPMENT THE MANUFACTURER WILL...

Page 2: ...rical Connections 25 Wiring Harness 25 115 Volt Line Connections 25 115 Volt Line Voltage Connection of Accessories Humidifier and Electronic Air Cleaner 25 Connection of 24 Volt Humidifier 26 Junctio...

Page 3: ...E UTILIZED WARNING TO PREVENT POSSIBLE PROPERTY DAMAGE PERSONAL INJURY OR DEATH DUE TO ELECTRICAL SHOCK THE FURNACE MUST BE LOCATED TO PROTECT THE ELECTRICAL COMPONENTS FROM WATER WARNING SAFETY CONSI...

Page 4: ...la pr sence de fuites de gaz au moyen d une flamme nue V rifier tous les raccords en utilisant une solution savonneuse commerciale con ue sp cialement pour la d tection de fuites Un incendie ou une e...

Page 5: ...module to electrostatic discharge This procedure is applicable to both installed and non installed ungrounded furnaces 1 Disconnect all power to the furnace Do not touch the integrated control module...

Page 6: ...including ignition input rate temperature rise and venting are verified according to these installation instructions Furnace doors must be in place on the furnace while the furnace is operating in an...

Page 7: ...esult in safety and performance related problems Do not install the furnace where the combustion air is exposed to the following substances permanent wave solutions chlorinated waxes or cleaners chlor...

Page 8: ...aux aux exigences du fournisseur de gaz et aux instructions d installation du fabricant In all cases accessibility clearance must take precedence over clearances from the enclosure where accessibility...

Page 9: ...moment de sa mise en marche cela peut entra ner une intoxication au monoxyde de carbone ou la mort Les tapes suivantes doivent tre suivies pour chacun des appareils raccord s au syst me de ventilation...

Page 10: ...able provisions of the local building codes for determining the combustion air requirements for the appliances Most homes will require outside air be supplied to the furnace area by means of ventilati...

Page 11: ...coil to flow forward to the recuperator coil front cover Figure 3A Figure 3B Figure 3C Recommended Installation Positions Alternate Electrical and Gas Line Connections This furnace has provisions all...

Page 12: ...ith materials or components of another manufacturer Refer to the following chart for plastic pipe fittings specifications MATERIALS INSTALLATIONS IN CANADA All installations in Canada must conform to...

Page 13: ...he combustion air intake pipe is to be installed above a finished ceiling or other area where dripping of condensate will be objectionable insulating the combustion air pipe may be necessary Use 1 2 t...

Page 14: ...13 106 99 92 85 78 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30 23 2 30 25 20 15 10 5 N A N A 3 72 65 58 51 44 37 30 23 2 40 35 30 25 20 15 10 5 3 72 65 58 51 44 37 30 23 2 60 55 50 45 40 35 30 2...

Page 15: ...directly to the furnace intake coupling if condensation rain water is a concern If the RF000142 is used on the combustion air inlet it must be installed with the arrow pointing up It should be noted...

Page 16: ...al left side down installation or a vertical installation using down venting the alternate combustion air opening can be used A locating dimple is located on the right side of the furnace cabinet The...

Page 17: ...rmination shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators relief valves or o...

Page 18: ...ure 19 Vent Combustion Air Intake Measurements for Standard Horizontal Terminations Dual Pipe Center to center 10 min 24 max Vertical separation 0 24 Vent termination from wall 8 min 12 max Combustion...

Page 19: ...RAIN TRAP A condensing gas furnace achieves its high level of efficiency by extracting heat from the products of combustion to the point where condensation takes place The condensate must be collected...

Page 20: ...ow the drain trap to be removed for cleaning The drain trap must be primed before initial furnace start up When an air conditioning coil drain is connected to the field supplied furnace drain it must...

Page 21: ...drain hoses 2 Remove the two screws holding the drain trap to the blower deck 3 Remove the trap and two hoses from the blower deck 4 Remove the two plugs from the right side of the cabinet and install...

Page 22: ...box and secure with a silver clamp 13 Use two silver clamps and secure the hoses to drain trap The trap outlet faces the front of the furnace Secure the trap to the cabinet using two screws removed in...

Page 23: ...move the four screws that fasten the gas manifold assembly to the bracket 2 Remove hose clamps and hoses from trap 3 Remove trap 4 Draining the Vent Elbow Insert the non grommet end hose 10 into the c...

Page 24: ...metal screws provided in the cabinet secure the trap to the furnace 8 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furnace trap Counterflow Mo...

Page 25: ...ker The fuse or circuit breaker must be sized in accordance with the maximum overcurrent protection specified on the unit rating plate An electrical disconnect must be provided at the furnace location...

Page 26: ...st not to interfere with circulator blower operation filter removal or routine maintenance 115 VAC EAC 115 VAC HUM W R G C Y Figure 32 Connection of 24 Volt Humidifier The integrated control module si...

Page 27: ...naces NOTE Each furnace must be connected to it s own 115 VAC power supply The L1 connection to each furnace must be in phase connected to circuit breakers on the same 115 VAC service panel phase leg...

Page 28: ...es and a pressure switch s must be installed These changes are necessary to compensate for the natural reduction in the density of both the gas fuel and the combustion air at higher altitude Installat...

Page 29: ...lve The drip leg must be a minimum of three inches long Install a 1 8 NPT pipe plug fitting accessible for test gauge connection immediately upstream of the gas supply connection to the furnace Always...

Page 30: ...as Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside furnace cabinet where allowed by local codes Manifold UPFLOW Figure 37 Alternate Gas Line Location Plug in Alterna...

Page 31: ...instructions listed in the Safety Considerations section of this manual All propane gas equipment must conform to the safety standards of the National Board of Fire Underwriters NBFU Manual 58 CANADA...

Page 32: ...test hole in it and reinstalling the block off plate Take a duct static reading at the test hole Tape up the test hole after your test is complete The negative pressure must be read between the filter...

Page 33: ...n the furnace is installed and shall be of such a size that the heat exchanger can be viewed for visual light inspection or such that a sampling probe can be inserted into the air stream The access pa...

Page 34: ...often provide better filtration to protect equipment and the air distribution system than a standard 1 filter and often has lower static pressure loss than a 1 filter Also a deep pleated filter will...

Page 35: ...od Verify that all required kits propane gas high altitude etc have been appropriately installed Furnace Startup 1 Close the manual gas shutoff valve external to the furnace 2 Turn off the electrical...

Page 36: ...ssed the current displayed speed will be selected and control will immediately apply that speed setting THERMOSTAT CALL AVAILABLE SPEEDS G F01 F02 F03 DEFAULT F04 F05 F06 F07 F08 F09 Circulation Speed...

Page 37: ...urnace at the manual shutoff valve and disconnect manometer Reinstall plug before turning on gas to furnace 6 Turn OFF any unnecessary gas appliances stated in step 3 When the center switch is pressed...

Page 38: ...valve Bubbles forming indicate a leak SHUT OFF GAS AND REPAIR ALL LEAKS IMMEDIATELY NOTE For gas to gas conversion consult your dealer for appropriate conversion CAUTION TO PREVENT UNRELIABLE OPERATI...

Page 39: ...rflow combustion air and flue products through the heat exchanger via pressure taps located on the induced draft blower and the coil front cover These switches guard against insufficient airflow combu...

Page 40: ...cleaner can be used as an alternate filter Follow the filter sizes given in the Recommended Minimum Filter size table to ensure proper unit performance To remove filters from an external filter rack...

Page 41: ...three times Verify cooling and fan only operation Review the Owner s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace REPAIR AND REP...

Page 42: ...tments can be made in 7 Secs increments from0 to 35 Secs Cool Off Delay I G Delay Seconds Default set at 65 Secs Adjustments can be made in 5 Secs increments from 0 to 120 Secs Blower Speed for Gas He...

Page 43: ...43 1 Stage Status Codes Status Menu 30 6 6 6 0 Idle G Continous Fan Q Compressor Cooling Low Stage Compressor Cooling High Stage Gas heat Single Stage Control J OEM test Mode 2 Mode Main Menu...

Page 44: ...anger Check circulator blower speed and performance Blocked filters restrictive ductwork improper circulator blower speed or failed circulator blower motor Correct speed or replace blower motor if nec...

Page 45: ...ontrol module Blown fuse or tripped circuit breaker Correct condition which caused fuse to open replace fuse Integrated control module is non functional Replace non functional integrated control modul...

Page 46: ...1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808 1759 1...

Page 47: ...1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1900 1854 1808 1...

Page 48: ...4 1309 1260 F05 1338 1269 1206 1133 1063 999 934 861 F06 1796 1744 1691 1638 1584 1532 1473 1422 F07 1874 1823 1775 1729 1675 1621 1567 1512 F08 1798 1754 1719 1672 1627 1585 1546 1497 F09 1991 1947 1...

Page 49: ...45 1534 46 1478 48 1415 50 1357 1299 1246 F04 1600 44 1555 46 1505 47 1460 49 1412 50 1364 1309 1260 F01 1176 N A 1107 N A 1037 N A 969 N A 891 N A 825 753 692 F02 1773 42 1721 43 1671 44 1621 46 157...

Page 50: ...039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 1253 1229...

Page 51: ...3 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 1896 18...

Page 52: ...070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282 1253...

Page 53: ...1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039 1991 1944 1896...

Page 54: ...097 1070 1039 1008 F05 874 828 791 750 703 655 602 547 F06 950 908 865 826 786 739 689 638 F07 1097 1056 1019 988 952 921 880 842 F08 1166 1127 1092 1060 1027 994 960 926 F09 1407 1373 1338 1308 1282...

Page 55: ...1520 1465 F04 1653 1596 1538 1480 1422 1362 1306 1247 F05 1496 1437 1376 1315 1250 1189 1126 1056 F06 1640 1587 1527 1471 1414 1357 1294 1235 F07 1955 1937 1909 1860 1813 1765 1712 1662 F08 2086 2039...

Page 56: ...31 122 F02 1823 37 1776 38 1720 40 1679 41 1642 41 1597 1553 1504 F03 1778 38 1729 39 1690 40 1648 41 1605 42 1558 1497 1449 F04 1722 40 1660 41 1609 42 1553 44 1507 45 1455 1402 1350 F01 809 N A 740...

Page 57: ...8 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 1182 1...

Page 58: ...1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580 152...

Page 59: ...1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 1215 118...

Page 60: ...804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1674 1629 1580...

Page 61: ...1154 1118 1078 F09 1427 1390 1362 1327 1297 1260 1224 1193 F01 715 658 589 524 465 412 360 279 F02 1415 1385 1355 1322 1291 1255 1219 1186 F03 1388 1360 1325 1291 1259 1223 1191 1157 F04 1290 1252 121...

Page 62: ...656 1610 F04 1804 1755 1710 1664 1619 1574 1526 1479 F05 1475 1421 1369 1314 1260 1207 1152 1097 F06 1626 1578 1522 1475 1427 1353 1328 1283 F07 1693 1639 1588 1542 1491 1437 1390 1340 F08 1775 1723 1...

Page 63: ...425 42 1370 1325 1271 F04 1537 39 1490 40 1447 41 1403 42 1354 44 1301 1247 1190 F01 1029 N A 959 N A 890 N A 811 N A 727 N A 647 579 511 F02 1814 33 1766 34 1722 34 1679 35 1637 36 1595 1555 1511 F03...

Page 64: ...ST 105v C USE COPPER CONDUCTORS ONLY 4 UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N E C AND LOCAL CODES 5 TO RECALL THE LAST 6 FAULTS MOST RECENT TO LEAST RECENT DEPRESS SWITCH FOR MORE THAN 2 S...

Page 65: ...gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or loca...

Page 66: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

Page 67: ...67 THIS PAGE INTENTIONALLY LEFT BLANK...

Page 68: ...You can also scan the QR code on the right to be directed to the feedback page For Product Registration please register by following this link https daikincomfort com owner support product registrati...

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