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18
INLET GAS PRESSURE
NATURAL
Min. 5.0” W.C., Max. 10.0” W.C.
PROPANE Min. 11.0” W.C., Max. 13.0” W.C.
note: Inlet gas pressure must be within limits
shown above.
If operating pressures differ from above, make necessary
pressure regulator adjustments, check piping size, etc.,
and/or consult with local utility.
Manifold Pressure Check and Adjustment
The gas valve has a pressure tap to facilitate measurement
of the manifold pressure. The manifold pressure must be
measured with the burners operating.
1. With disconnect switch open, remove field connected
thermostat wire from terminal R, W1 and W2 on TB1.
Place jumper wire between R, W1 and W2 to engage
high stage heat.
2. See Figure in gas input check section for gas valve
adjustment.
To adjust the pressure regulator, remove the adjustment
screw cover on the gas valve. Turn the adjustment screw
out (counterclockwise) to decrease pressure, turn in
(clockwise) to increase pressure. Only small variations
in gas flow should be made by means of the pressure
regulator adjustment. Any major changes in flow should
be made by changing the size of the burner orifices. The
measured input rate to the furnace must not exceed the
rating specified on the unit rating plate.
For natural gas, the high stage manifold pressure must be
between 3.2 and 3.8 inches water column (3.5 nom inal).
Low stage manifold pressure must be between 1.7 to 2.3
inches water column (2.0 nominal).
3. To set low fire rate, open disconnect switch and
remove jumper from R to W2. To set low fire manifold
pressure, repeat steps above. Refer to Figure in gas
input check section for location of high and low stage
pressure adjustment.
For propane gas, the manifold pressure must be between
9.7 and 10.3 inches water column (10.0 nominal). Low
stage manifold must be between 5.7 and 6.3 inches water
column (6.0 nominal).
Gas Input (Natural Gas Only) Check
It is the responsibility of the contractor to adjust the gas
input to the unit.
To measure the gas input use a gas meter and proceed as
follows:
1. Turn off gas supply to all other appliances except the
unit.
2. With the unit operating, time the smallest dial on the
meter for one complete revolution. If this is a 2 cubic
foot dial, divide the seconds by 2; if it is a 1 cubic foot
dial, use the seconds as is. This gives the seconds
per cubic foot of gas being delivered to the unit.
3. INPUT=GAS HTG VALUE x 3600 / SEC. PER CUBIC
FOOT
Example:
Natural gas with a heating value of 1000 BTU
per cubic foot and 34 seconds per cubic foot as determined
by Step 2, then:
Input = 1000 x 3600 / 34 = 106,000 BTU per Hour.
NOTE: BTU content of the gas should be obtained
from the gas supplier. This measured input must
not be greater than shown on the unit rating
plate.
Adjust input rate by varying the adjustment of the gas
pressure regulator on the gas valve. All adjustments
must be made with furnace operating at high fire and at
normal operating temperature. A manometer should be
connected to the gas valve to verify pressure is within
the specified range (see following figures for manometer
connections). Clockwise rotation of the pressure regulator
screw increases pressure and gas flow rate. Turn screw
counterclockwise to decrease pressure and gas flow rate.
After adjustment the furnace temperature rise must be
within the range specified on the unit data plate.
NOTE: Thermal efficiency of the furnace is a
product efficiency rating determined under
continuous operating conditions independent of
any installed system.
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M
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High Fire Regulator
Adjust
(Under Cap Screw) Regulator
Vent
Gas Flow
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FF
white-rodgers (2-Stage) gas control valve connected to
manometer pressure adjustments
To connect manometer to gas valve:
1. Back outlet pressure tap screw (inside inlet pressure
boss) out one turn (counterclockwise, not more than
one turn).
2.
Attach a hose and manometer to the outlet pressure
boss of the valve.
To remove manometer from gas valve:
1. Remove manometer hose from outlet pressure boss.
2. Turn outlet pressure tap screw in to seal pressure port
(clockwise, 7 in-lb. minimum).
Summary of Contents for AHRI 210
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