
5A-30 AUTOMATIC TRANSMISSION
Solenoid Valve Symbols (On/off Solenoids)
The solenoid symbol shown adjacent to each solenoid on the
hydraulic system schematics indicates the state of the oil flow
through the solenoid valve with the power On or 0ff. Refer to
figure 3.6 for the On/off operational details of NO solenoid
valves.
Normally Open (NO) Solenoid
POWER ON
Line 500 port is closed. The output port is open to exhaust at
the solenoid valve.
POWER OFF
The exhaust port is closed. The output port is open to line 500,
Figure 3.6- Normally Open (NO) Symbols
Variable Pressure Solenoid Multiplexing System
Friction element shifting pressures are controlled by the variable pressure solenoid (VPS).
Line pressure is completely independent of shift pressure and is a function of throttle position, gear state and engine
speed.
S5 is a proportional or variable pressure solenoid that provides the signal pressure to the clutch and band regulator
valves thereby controlling shift pressures.
VPS pressure is multiplexed to the clutch regulator valve, the band regulator valve and the converter clutch regulator
valve during automatic gearshifts.
A variable pressure solenoid produces a hydraulic pressure inversely proportional to the current applied. During a
gearshift the TCU applies a progressively increasing or decreasing (ramped) current to the solenoid. Current applied
will vary between a minimum of 200 mA and a maximum of 1000 mA, Increasing current decreases output (55)
pressure. Decreasing current increases output (55) pressure.
Line 500 pressure, (approximately 440 to 560 kPa), is the reference pressure for the VPS, and the VPS output
pressure is always below line 500 pressure.
When the VPS is at standby, that is no gearshift is taking place, the VPS current is set to 200 mA giving maximum
output pressure.
Under steady state conditions the band and clutch regulator valve solenoids are switched off. This applies full Line
500 pressure to the plunger and because Line 500 pressure is always greater than S5 pressure it squeezes the S5
oil out between the regulator valve and the plunger. The friction elements are then fed oil pressure equal to Line 500
multiplied by the amplification ratio.
When a shift is initiated the required On/off solenoid is switched on cutting the supply of Line 500 to the plunger.
At the same time the VPS pressure is reduced to the ramp start value and assumes control of the regulator valve by
pushing the plunger away from the valve. The VPS then carries out the required pressure ramp and the timed shift is
completed by switching Off the On/off solenoid and returning the VPS to the standby pressure.
This system enables either the band or clutch or both to be electrically controlled for each gearshift.
Mode Indicator Light
Depending on the application, the mode indicator light may be used to indicate the mode that has been selected or
if an overheat condition exists. The mode indicator light is usually located on the instrument cluster.
Communication Systems
CAN
The controller area network (CAN) connects various control modules by using a twisted pair of wires, to share
common information. This results in a reduction of sensors and wiring. Typical applications include using the engine
controller to obtain the actual engine speed and throttle position, and adding these to the network. The ABS controller
(if fitted) can be used to obtain the road speed signal. This information is then available to the TCU without any
additional sensors.
Summary of Contents for KORANDO
Page 11: ...STEERING CONTENTS SECTION 6A POWER STEERING SYSTEM SECTION 6E STEERING WHEEL AND COLUMN ...
Page 13: ...RESTRAINTS CONTENTS SECTION 8A SEAT BELTS SECTION 8B SUPPLEMENTAL RESTRAINT SYSTEM SRS ...
Page 38: ...GENERAL ENGINE INFORMATION 1A1 5 PERFORMANCE CURVE E32 ENGINE ...
Page 51: ...GENERAL ENGINE INFORMATION 1A2 5 PERFORMANCE CURVE E23 ENGINE ...
Page 52: ...1A2 6 GENERAL ENGINE INFORMATION E20 ENGINE ...
Page 63: ...GENERAL ENGINE INFORMATION 1A3 3 SECTIONAL VIEW OM662LA ENGINE Front View ...
Page 64: ...1A3 4 GENERAL ENGINE INFORMATION Side View ...
Page 65: ...GENERAL ENGINE INFORMATION 1A3 5 OM661LA ENGINE Front View ...
Page 66: ...1A3 6 GENERAL ENGINE INFORMATION Side View ...
Page 67: ...GENERAL ENGINE INFORMATION 1A3 7 PERFORMANCE CURVE OM662LA ENGINE rpm ...
Page 68: ...1A3 8 GENERAL ENGINE INFORMATION OM661LA ENGINE rpm ...
Page 96: ...M162 ENGINE MECHANICAL 1B1 21 HYDRAULIC ENGINE MOUNTING INSULATOR Service Data ...
Page 213: ...1B2 24 M161 ENGINE MECHANICAL HYDRAULIC ENGINE MOUNTING INSULATOR Service Data ...
Page 222: ...M161 ENGINE MECHANICAL 1B2 33 11 Splits across the back of the belt ...
Page 352: ...OM600 ENGINE MECHANICAL 1B3 51 49 Remove the cylinder head 2 and gasket 3 OM661LA ...
Page 446: ...OM600 ENGINE MECHANICAL 1B3 145 CHAIN TENSIONER 1 Chain Tensioner 80Nm 2 Seal Replace ...
Page 473: ...1B3 172 OM600 ENGINE MECHANICAL Oil Circulation ...
Page 474: ...OM600 ENGINE MECHANICAL 1B3 173 Oil Filter a From Oil Pump b To Main Oil Gallery c To Oil Pan ...
Page 573: ...1F1 4 M162 ENGINE CONTROLS SCHEMATIC AND ROUTING DIAGRAMS E32 ECU MSE ...
Page 651: ...1F2 4 M161 ENGINE CONTROLS SCHEMATIC AND ROUTING DIAGRAMS E23 ECU MSE ...
Page 652: ...M161 ENGINE CONTROLS 1F2 5 E20 ECU MSE ...
Page 746: ...OM600 ENGINE CONTROLS 1F3 19 Fuel Pressure Test ...
Page 821: ...SUSPENSION DIAGNOSIS 2A 9 ECS CIRCUIT SCHEMATIC AND ROUTING DIAGRAMS ...
Page 880: ...3A 16 FRONT DRIVE AXLE UNIT REPAIR AXLE HOUSING Preceding Work Removal of the axle housing ...
Page 944: ...4F 2 ANTILOCK BRAKE SYSTEM ABS 5 3 SCHEMATIC AND ROUTING DIAGRAMS ...
Page 945: ...ANTILOCK BRAKE SYSTEM 4F 3 ABS ABD 5 3 ...
Page 973: ...AUTOMATIC TRANSMISSION 5A 5 SCHEMATIC AND ROUTING DIAGRAMS TCU CIRCUIT 4WD DIESEL ...
Page 974: ...5A 6 AUTOMATIC TRANSMISSION TCU CIRCUIT 4WD GASOLINE ...
Page 975: ...AUTOMATIC TRANSMISSION 5A 7 SHIFT PATTERN DIAGRAM 661LA NORMAL MODE ...
Page 976: ...5A 8 AUTOMATIC TRANSMISSION 661LA POWER MODE ...
Page 977: ...AUTOMATIC TRANSMISSION 5A 9 662LA NORMAL MODE ...
Page 978: ...5A 10 AUTOMATIC TRANSMISSION 662LA POWER MODE ...
Page 979: ...AUTOMATIC TRANSMISSION 5A 11 662LA LOW MODE ...
Page 980: ...5A 12 AUTOMATIC TRANSMISSION E32 POWER MODE ...
Page 981: ...AUTOMATIC TRANSMISSION 5A 13 E32 NORMAL MODE ...
Page 982: ...5A 14 AUTOMATIC TRANSMISSION E32 LOW MODE ...
Page 983: ...AUTOMATIC TRANSMISSION 5A 15 E23 POWER MODE ...
Page 984: ...5A 16 AUTOMATIC TRANSMISSION E23 NORMAL MODE ...
Page 985: ...AUTOMATIC TRANSMISSION 5A 17 E23 LOW MODE ...
Page 1000: ...5A 32 AUTOMATIC TRANSMISSION Figure 3 7 Hydraulic Control Circuit ...
Page 1021: ...AUTOMATIC TRANSMISSION 5A 53 ...
Page 1023: ...AUTOMATIC TRANSMISSION 5A 55 ...
Page 1026: ...5A 58 AUTOMATIC TRANSMISSION ...
Page 1031: ...AUTOMATIC TRANSMISSION 5A 63 Figure 6 1 1 Wiring Loom Pins ...
Page 1072: ...5A 104 AUTOMATIC TRANSMISSION Figure 8 25 C4 Clutch Pack Clearance ...
Page 1101: ...MANUAL TRANSMISSION 5B 3 EXTERNAL VIEW GEAR TRAIN ...
Page 1102: ...5B 4 MANUAL TRANSMISSION POWER FLOW ...
Page 1107: ...MANUAL TRANSMISSION 5B 9 COMPONENT LOCATOR ...
Page 1163: ...5D1 2 TRANSFER CASE PART TIME 4408 SCHEMATIC AND ROUTING DIAGRAM PART TIME TRANSFER CASE 4408 ...
Page 1170: ...TRANSFER CASE PART TIME 4408 5D1 9 DIAGNOSTIC DIAGRAM ...
Page 1237: ...TRANSFER CASE TOD 5D2 39 UNIT REPAIR TRANSFER CASE ...
Page 1267: ...7B C 4 MANUAL SEMIAUTO HVAC DIAGNOSIS m ...
Page 1288: ...7D 4 FATC HAVC CIRCUIT DIAGRAM SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1290: ...7D 6 FATC HAVC VENTILATION SYSTEM COMPONENT LOCATOR ...
Page 1323: ...SUPPLEMENTAL RESTRAINT SYSTEM SRS 8B 15 CIRCUIT DIAGRAM ...
Page 1324: ...8B 16 SUPPLEMENTAL RESTRAINT SYSTEM SRS AIR BAG DIAGRAM ...
Page 1331: ...9A 2 BODY WIRING SYSTEM SCHEMATIC AND ROUTING DIAGRAMS POWER DISTRIBUTION ...
Page 1332: ...BODY WIRING SYSTEM 9A 3 STARTING AND CHARGING GASOLINE ...
Page 1333: ...9A 4 BODY WIRING SYSTEM STARTING AND CHARGING DIESEL ...
Page 1338: ...BODY WIRING SYSTEM 9A 9 Relay ...
Page 1350: ...9B 2 LIGHTING SYSTEM TAIL LAMP SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1351: ...LIGHTING SYSTEM 9B 3 HEAD LAMP ...
Page 1352: ...9B 4 LIGHTING SYSTEM TURN SIGNAL LAMP AND HAZARD LAMP ...
Page 1353: ...LIGHTING SYSTEM 9B 5 BACK UP LAMP AND STOP LAMP ...
Page 1354: ...9B 6 LIGHTING SYSTEM FRONT AND REAR FOG LAMP ...
Page 1355: ...LIGHTING SYSTEM 9B 7 ROOM LAMP ...
Page 1360: ...9C 2 HORN HORN SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1362: ...9D 2 WIPERS WASHER SYSTEM SCHEMATIC AND ROUTING DIAGRAMS REAR WIPER AND WASHER ...
Page 1370: ...9E 2 INSTRUMENTATION DRIVER INFORMATION CLUSTER SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1375: ...9F 2 AUDIO SYSTEM AUDIO SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1376: ...AUDIO SYSTEM 9F 3 DIAGNOSIS GENERAL DIAGNOSIS No sounds ...
Page 1382: ...9L 2 GLASS AND MIRRORS OUTSIDE MIRROR SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1393: ...FRAME AND UNDERBODY 9N 3 Point Length Point A Transmission Mounting Point ...
Page 1403: ...9P 2 DOORS SCHEMATIC AND ROUTING DIAGRAMS POWER WINDOW ...
Page 1406: ...DOORS 9P 5 TAIL GATE 1 Upper Bracket 2 Lower Bracket 3 Bolt 4 Tail Gate 5 Stopper ...
Page 1420: ...9T 2 REMOTE KEYLESS ENTRY AND ANTI THEFT SYSTEM REKES SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1430: ...9U 2 CONTROL UNITS AND SYSTEM STICS SCHEMATIC AND ROUTING DIAGRAMS ...
Page 1447: ...SWITCHES 9V 9 Circuit Diagram 1 Hazard Switch 2 Rear defogger Door unlock switch 3 ECS switch ...
Page 1453: ...9W 6 IMMOBILIZER SYSTEM ...
Page 1459: ...9W 12 IMMOBILIZER SYSTEM SCHEMATIC AND ROUTING DIAGRAMS DIESEL ENGINE IMMOBILIZER NO 3 10A ...
Page 1460: ...IMMOBILIZER SYSTEM 9W 13 GASOLINE ENGINE IMMOBILIZER ...