Daewoo DWF-216SP Service Manual Download Page 17 | Manualshive

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6. THE REPAIR METHOD OF GEAR MECHANISM FOR CLUTCH SPRING PROBLEM

16

THE REPAIR

ALTERNATIVE TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE

Tool name

Specification

Q’ty

Fixing jig

1

Ratchet handle

1

Socket and extension bar

socket : 10mm, 17mm

per each

Some cotton yarn

some

THE STRUCTURE OF GEAR MECHANISM

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Summary of Contents for DWF-216SP

Page 1: ...Service Manual Model DWF 216SP Auto Washer http svc dwe co kr Feb 2006...

Page 2: ...IONS FOR INSTALLATION AND USE 4 INSTALLATION OF THE UNDER BASE COVER 4 HOW TO INSTALL ON AN INCLINED PLACE 4 HOW TO CONNECT THE INLET HOSE 5 HOW TO CLEAN THE FILTER 6 4 FEATURE AND TECHNICAL EXPLANATI...

Page 3: ...SENSOR 12 GEAR MECHANISM ASS Y HELICAL GEAR 13 LINT FILTER O 14 SOFTENER INLET O 15 FUNCTION OF SOAK WASH O 16 ALARM SIGNAL O 17 RESIDUAL TIME DISPLAY O 18 AUTO WATER SUPPLY O 19 FUNCTION OF RADICAL...

Page 4: ...re is no hot water valve ADJUSTABLE LEG SOFTENER INLET DRYTEN HOSEDRAIN FORPUMP COVER UNDER OPTION HOSE DRAIN CLAMP WATER TAP ADAPTER HOSE DRAIN FOR NONPUMP INLET HOSE CONNECTORINLET OPTION Accessorie...

Page 5: ...or If the washer is installed on an unsuitable floor it could make considerable noise and vibration INSTALLING PLACE Never install in these 2Push the noise insulation plate into the end which decrease...

Page 6: ...to the water tap tightly HOW TO CONNECT THE INLET HOSE Be careful not to mistake in supplying between the hot maximum 50 C and cold water In using only one water tap or in case of attached one water...

Page 7: ...embled in the top area of Tub Type II It is assembled in the middle area of Tub CLEANING THE WATER INLET FILTER Clean the filter when water leaks from the water inlet 3Return the filter as it was and...

Page 8: ...sed 1Put down the remained water in the hose And put a container under the filter to collect water 2Turn the cap counter clockwise 3Pull out the filter assembly off the case of the main body 6Turn the...

Page 9: ...the unbalanced load 7 One touch operation system WATER CURRENT TO ADJUST THE UNBALANCED LOAD It is a function to prevent eccentricity of the clothes after wash by rotating pulsator C W and C C W for 3...

Page 10: ...d by the rotation of pulsator Air bubble is created by the centrifugal force and rises up Draining Good draining The washer begins spin process after drainage condition Bad draining Draininig time is...

Page 11: ...o the serious vibration and the spin process is interrupted 3 In case that P C B ASS Y gets OFF signal from the safety switch spin process are stopped and rinse process is started auto matically by P...

Page 12: ...cess When operation is finished the TIME INDICATOR will light up STRUCTURE FUNCTIONAL PRINCIPLE 1 When the DRAIN MOTOR connected to the power source the DRAIN MOTOR rotates with 900 r p m and revolves...

Page 13: ...Planetary gear Sun gear Internal gear Pulsator 1 revolution 5 revolutions Gear pulley V belt Gear unit as Motor Motor 1800 r p m 60Hz 1500 r p m 50Hz Gear Unit as Directly V BELT Tub 710 740r p m 60H...

Page 14: ...CTRIC OUTLET Warning 1 Raise the top plate on the outer cabinet 2 Loosen four screws mounting outer tub cover and remove outer tub cover from the tub ass y 4 Loosen the pulsator mounting screw and rem...

Page 15: ...ES 7 Remove the tub i assy q Remove four special bolt of gear mechanism assy by using a box wrentch 8 Lay the front of the washer on the floor 9 Remove four special bolts of gear protect by using a bo...

Page 16: ...motor synchronous 5 Turn the valve by using screw driver as shown in pic ture 3 Take out the wire of motor synchronous from the braket 4 Separate the motor synchronous from the base 6 Remove the valv...

Page 17: ...SPRING PROBLEM 16 THE REPAIR ALTERNATIVE TOOL FOR REPLACING THE CLUTCH BOSS ASSEMBLE Tool name Specification Q ty Fixing jig 1 Ratchet handle 1 Socket and extension bar socket 10mm 17mm per each Some...

Page 18: ...ESS AND CAUSE SHORT OF SPIN PERFORMANCE CHECKING METHOD IN THIS CASE YOU MUST EMPTY THE SPIN TUB FIRST 1 TO CHECK THE REVOLUTION OF SPIN TUB IF THE SPIN TUB DOES NOT REVOLVE AND ONLY THE PULSATOR IS T...

Page 19: ...t Remove the protector Remove the v belt Loosen the fastening nut Disassemble the spring washer Use wrench or driver ratchet handle extension bar socket 10mm Use fixing jig for pulley as to see fig 1...

Page 20: ...tch boss assembly Separate coupling from clutch boss ass y Cleaning Catch the boss and pull upward with spiral rotate in the clockwise direction Clean the drum plate coupling surface and contact face...

Page 21: ...sher Check the uneven face of cou pling is assembled upward Push in the clutch boss ass y with rotating on the clockwise direction After assembling rotate on the clockwise more 2 3 teeth and pull out...

Page 22: ...g Use fixing jig and 17mm socket wrench as if disas sembling as fastening torque about 100 200kgf cm Check the end play up and downward and check the binding force too much or not on bi direct of rota...

Page 23: ...hose drain I to the case filter with bond clamp 2 Remove two screws 5 Separate the drain hose i from the case filter ass y 8 Tie up three screws q Assemble the cavitation hose to the case filter with...

Page 24: ...ive Lead wire is defective SOLUTION Change water inlet valve Open the water tap Clean the filter Increase the water pres sure Connect the connector or the terminal properly Change the P C B AS Change...

Page 25: ...ube Air tube is defective Change the pressure switch Pressure switch is defec tive PROBLEM THE PUL SATOR DOES NOT ROTATE EVEN IF THE WATER IS SUPPLED CHECK POINT Does the motor operate after fin ishin...

Page 26: ...housing Is the output voltage of the drain pump nor mal CAUSE SOLUTION Install the drain hose properly Remove the foreign mat ter from the pump hous ing Change the Drain pump Change the P C B ASS Y Im...

Page 27: ...itor termi nal good CAUSE SOLUTION Close the lid Change the door switch Change the safety switch Connect the connector properly Change P C B ASS Y Change the drain motor Change the P C B ASS Y Change...

Page 28: ...Y Is the strange noise gen erated when the pulsator rotates in TEST MODE of P C B ASS Y Is the V belt worn out CAUSE SOLUTION Connect the plug Change P C B ASS Y Change Fuse Connect the connector pro...

Page 29: ...is inferior After the load sensing operates about 7 seconds the message is displayed during 0 5 second and water level is always fixed high The water level sensing is inferior Install drain hose prop...

Page 30: ...TO RATING PLATE AC SOURCE BK or BR WH or BL GN or GN YW FUSE A BL YW BL WH WH BK BL WH RD WH RD WH RD WH WH RD RD BL YW BK GN WH BK WH BR BR YW PK VT VT BL VT MOTOR DRAIN MOTOR HOT WATER VALVE PUMP MO...

Page 31: ...32 WIRING DIAGRAM PARTS DIAGRAM...

Page 32: ...33 PARTS DIAGRAM...

Page 33: ...34 PARTS DIAGRAM...

Page 34: ...X0 75 2 3M GY SOUTH AFRICA 3611305610 F H05W 3X0 75 2 3M BK USSR 3611306030 H05W F 3X0 75 2 3M GY ARGENTINA 3611305110 3X0 75 2 3M KOREA A14 ASSY RADICAL GENERATOR 36100E2E00 100VSNH 100 110 806 L700...

Page 35: ...5203G6 1 B06 SCREW TAPPING 7112401211 T1 TRS 4X12 MFZN 8 B07 SUPPORTER TUB BR 3615302921 FRPP 5203G6 1 B08 SUPPORTER TUB FR 3615302901 FRPP 5203G6 1 B09 SUPPORTER TUB FL 3615302911 FRPP 5203G6 1 B10 C...

Page 36: ...3 HARNESS EARTHINNER 3612757010 L 560mm 1 C24 SPECIAL SCREW 3616006900 SCM24H 6 5X18 4 C25 MOTOR SYNCHRONOUS 3618957610 110 130V 50 60HZ KD DW11B 1 MEX 3610070110 220 240V 50 60HZ KD DW22B C26 BASE 36...

Page 37: ...CIRCUIT DIAGRAM 38 PARTS DIAGRAM...

Page 38: ...686 AHYEON DONG MAPO GU SEOUL KOREA C P O BOX 8003 SEOUL KOREA TELEX DWELEC K28177 8 CABLE DAEWOOELEC PRINTED DATE Feb 2003...

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