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Relief Valve

(1) Spring.

(2) Spool.

(3) Poppet.

(4) By-pass Flow Control Orifice.
(5) Flow Control And Relief Valve.
(6) Spring.

(7) Sensing Orifice.

(8) Control Valve Sensing Orifice.

Operation of the relief valve feature is shown in
above figure. When an operating spool is shifted,
fluid is ported into the system and the by-pass is
blocked.

Above figure A shows operation at less than the relief
valve setting. There is no flow over the by-pass
orifice, so full system pressure is sensed at the spring
end of the control valve, as well as the opposite end.
The valve is thus hydraulically balanced and the large
spring holds the relief spool closed.

Maximum pressure is determined by the setting of
the small spring inside the control valve assembly.
When system pressure is sufficient to overcome this
heavy spring, the poppet is forced off its seat (see
above figure B).
Fluid immediately flows past the poppet to the tank
passage. This flow creates a pressure drop across
the sensing orifice and the control valve is no longer
hydraulically balanced.

When pressure drop across the sensing orifice is
great enough to overcome the force of the large
spring, the valve spool shifts, permitting flow to the
tank passage.

Relief valve sub-assemblies in the inlet section are
pre-set and tested by Vickers for given pressure
settings. Selection of the relief valves setting is based
on the work requirements of the system. 

If a different relief valve setting is required, the valve
sub-assembly should be replaced,

Check Valve

(1) Spring.

(2) Spool.

(3) Poppet.

(4) By-pass Flow Control Orifice.
(5) Flow Control And Relief Valve.
(6) Spring.

(7) Sensing Orifice.

(8) Control Valve Sensing Orifice.

Timing of the spools is such that one cylinder port
opens to pressure and the other port opens to
reservoir before the by- pass passage is
completelyblocked.

To prevent return flow from passing into the pressure
passage and escaping through the partially closed
by-pass, check valves are provided in each operating
section except sections with 

B

spool.

The check valves prevent the load from dropping.

21 of 29

New Hydraulic Systems

Systems Operation

IDCS014B

Model

D20-2,  D20S-2,
G20S-2, GC20S-2

D25-2, D25S-2
G25S-2, GC25S-2

D30S-2, G30S-2
GC30S-2

Part

Number

D144363

D144364

D144365

Setting

Pressure

2625 psi

(18,100 kPa)

2825 psi

(19,478kPa

3125 psi

(21,546 kPa)

IDCS014B

Summary of Contents for D20-2

Page 1: ...Aug 1996 Specifications SystemsOperation Testing Adjusting Disassembly Assembly New Hydraulic Systems D20 25 2 D20 25 30S 2 G20 25 30S 2 G20 25 30S 2 SB2097E00...

Page 2: ...rt symbol is as follows Attention Become Alert Your Safety is Involved The Message that appears under the warning explaining the hazard can be either written or pictorially presented Operations that m...

Page 3: ...lic System D20 25 30S 2 G20 25 30S 2 GC20 25 30S 2 Model 6 Hydraulic System D20 25 2 Model Only 11 Anti Stall And Remote Relief Valve 14 Testing And Adjusting Hydraulic System 23 Flow Control Valve Ad...

Page 4: ...embly 36 5 0 5 N m 320 4 lb in See Folw Control Valve Adjstment in Testing And Adjusting 4 Torque for screws 12 1 5 N m 105 13 lb in 5 of 29 New Hydraulic Systems Specifications CONTROL VALVE TILT Aux...

Page 5: ...3 Sideshift cylinder s if equipped 4 Lowering flow control valve 5 Hydraulic control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oi...

Page 6: ...lve go to lift cylinders 1 and or 19 tilt cylinders 6 or sideshift cylinder s 3 The return hydraulic oil from the cylinders flows through hydraulic control valve 4 line 13 into filter 9 and hydraulic...

Page 7: ...prevent cavitation development of air pockets in tilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 8 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard...

Page 8: ......

Page 9: ...control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oil tank 11 Priority valve 12 Oil line trucks with power brakes only 13 Oil li...

Page 10: ...ses anti stall valve 20 now closes the passage to remote relief valve 18 With remote relief valve 18 blocked normal hydraulic relief pressures are available The control valve levers move the valve spo...

Page 11: ...ilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 13 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard Lift 1 Lift cylinders 2 Excess flow protectors 3...

Page 12: ...stall valve will increase This pressure increase will be limited by the remote relief valve to 8250 kPa 1200 psi 6R7072 Relief Valve This relatively low system pressure allows for a smoother engine i...

Page 13: ......

Page 14: ...e bodies connect each section to the common inlet and tank ports Seal rings between the sections seal the connecting passages Sections are held together by studs and nuts 17 of 29 New Hydraulic System...

Page 15: ...ered or neutral position Under these conditions fluid in the pressure passage is blocked from the cylinder ports by the spool lands Flow through the valve is through the by pass and tank passages to t...

Page 16: ...he counterbalance feature prevents the forks from tilting forward faster than the pump can supply oil preventing tilt IDCS012B Auxiliary Spool IN Pressure to B A to tank By pass blocked CENTER A and B...

Page 17: ...ional secondary relief valve allows the use of lower pressure for tilt and accessory function while higher pressure is provided for the lift function NOTE The secondary relief valve must be set at a l...

Page 18: ...the sensing orifice is great enough to overcome the force of the large spring the valve spool shifts permitting flow to the tank passage Relief valve sub assemblies in the inlet section are pre set an...

Page 19: ...ue nuts to specified ratings Remedy Replace detent barrel Replace detent spring Trouble Detent type spools will not stay in detent position Trouble No motion slow or jerky action of hydraulic system P...

Page 20: ...ngs Group CONTROL VALVE Tilt Auxiliary Relief Valve Pressure 350 kPa 50 psi 15 500 2250 15 500 2250 15 500 2250 Main Relief Valve Pressure 500 kPa 75 psi 18 100 2625 19 500 2825 21 550 3125 Mast Std F...

Page 21: ...low Control Valve Adjustment 1 Flow control valve adjuster 1 Remove the nut from the main hydraulic valve tie bolt stud 2 Remove the stud from the valve 3 Use Hex Wrench 6mm turn the flow control adju...

Page 22: ...r it must be filtered to remove water and other contamination Be sure the unit is not subjected to pressure Disconnect and cap all lines and disconnect linkage to the spool Attaching Parts 1 Remove th...

Page 23: ...ean and free from obstruction Examine all mating surfaces for nicks and burrs Minor nicks and burrs can be removed with a crocus cloth or an India stone 2 Discard all old seals and O rings Wash all pa...

Page 24: ...27 of 29 New Hydraulic Systems Disassembly and Assembly IDCS015B...

Page 25: ...tall the O ring 31 on the relief plug Tighten the plug securely in valve body DO NOT over tighten CAUTION Hex head of relief valve must be face outside of unit Relief Valve 1 Install a new O ring 27 o...

Page 26: ...rings in proper bores of inlet and mid body sections Attaching Parts CAUTION Make sure all mating surfaces of valve bodies are clean and free of burrs 1 Install seals 4 O ring 5 and the retainer 3 in...

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