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Flow Control And Relief Valve

Earlier design valves were equipped with simple relief
valves in the inlet sections.
The partial flow by-pass system in the LT valve
makes use of a compound type flow control and relief
valve arrangement.

Sensing the pressure drop across an orifice at the
entrance to the by-pass, the valve acting as a control
to limit flow through the by-pass to approximately
seven gallons per minute. The balance of the pump
delivery is diverted through the reservoir passage.
This arrangement greatly reduces pressure drop
through the valve in the neutral position.

When a spool is shifted to operate a portion of a
machine, the flow control is inoperative and full pump
volume is available to the system. The control valve
then functions as an overload relief valve. System
pressure is limited to a prescribed maximum by the
action of this valve. Inlet body type F is not equipped
with a relief valve. Full pump volume is available to
the system at all times.

Use of the optional secondary relief valve allows the
use of lower pressure for tilt and accessory function
while higher pressure is provided for the lift function.

NOTE : The secondary relief valve must be set at a
lower relief setting than the system relief.

Flow Control

(1) Control Valve Sensing Orifice.
(2) Flow Control And Relief Valve.
(3) Tank Passage.
(4) By-pass Flow Control Orifice.
(5) Cylinder Ports. (6) Pressure Passage.
(7) By-pass Passage.

Figure IDCS007B shows the valve operation in
neutral with flow in excess of seven USgpm. Flow
across the by-pass orifice result in a pressure drop.
Decreased pressure is sensed at the spring end of
the valve sub-assembly through a sensing orifice.
The slightly higher pressure at the other end of the
valve permits it to shift down, diverting excess flow to
the reservoir passage. With flow at less than seven
USgpm there would be negligible pressure drop
across the by-pass orifice. Then the control valve
would be held closed by the large spring and all flow
would be through the by-pass passage.

Optional flow control valves are available for all
operating sections. These valves can be set from
1 - 15 US gpm.

20 of 29

New Hydraulic Systems

Systems Operation

IDCS007B

Summary of Contents for D20-2

Page 1: ...Aug 1996 Specifications SystemsOperation Testing Adjusting Disassembly Assembly New Hydraulic Systems D20 25 2 D20 25 30S 2 G20 25 30S 2 G20 25 30S 2 SB2097E00...

Page 2: ...rt symbol is as follows Attention Become Alert Your Safety is Involved The Message that appears under the warning explaining the hazard can be either written or pictorially presented Operations that m...

Page 3: ...lic System D20 25 30S 2 G20 25 30S 2 GC20 25 30S 2 Model 6 Hydraulic System D20 25 2 Model Only 11 Anti Stall And Remote Relief Valve 14 Testing And Adjusting Hydraulic System 23 Flow Control Valve Ad...

Page 4: ...embly 36 5 0 5 N m 320 4 lb in See Folw Control Valve Adjstment in Testing And Adjusting 4 Torque for screws 12 1 5 N m 105 13 lb in 5 of 29 New Hydraulic Systems Specifications CONTROL VALVE TILT Aux...

Page 5: ...3 Sideshift cylinder s if equipped 4 Lowering flow control valve 5 Hydraulic control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oi...

Page 6: ...lve go to lift cylinders 1 and or 19 tilt cylinders 6 or sideshift cylinder s 3 The return hydraulic oil from the cylinders flows through hydraulic control valve 4 line 13 into filter 9 and hydraulic...

Page 7: ...prevent cavitation development of air pockets in tilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 8 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard...

Page 8: ......

Page 9: ...control valve 6 Tilt cylinders 7 Relief valve lift 8 Relief valve tilt and sideshift 9 Hydraulic oil filter 10 Hydraulic oil tank 11 Priority valve 12 Oil line trucks with power brakes only 13 Oil li...

Page 10: ...ses anti stall valve 20 now closes the passage to remote relief valve 18 With remote relief valve 18 blocked normal hydraulic relief pressures are available The control valve levers move the valve spo...

Page 11: ...ilt cylinders 6 REFERENCE For the Hydraulic Systems Schematics 13 of 29 New Hydraulic Systems Systems Operation Basic Hydraulic Schematic With Standard Lift 1 Lift cylinders 2 Excess flow protectors 3...

Page 12: ...stall valve will increase This pressure increase will be limited by the remote relief valve to 8250 kPa 1200 psi 6R7072 Relief Valve This relatively low system pressure allows for a smoother engine i...

Page 13: ......

Page 14: ...e bodies connect each section to the common inlet and tank ports Seal rings between the sections seal the connecting passages Sections are held together by studs and nuts 17 of 29 New Hydraulic System...

Page 15: ...ered or neutral position Under these conditions fluid in the pressure passage is blocked from the cylinder ports by the spool lands Flow through the valve is through the by pass and tank passages to t...

Page 16: ...he counterbalance feature prevents the forks from tilting forward faster than the pump can supply oil preventing tilt IDCS012B Auxiliary Spool IN Pressure to B A to tank By pass blocked CENTER A and B...

Page 17: ...ional secondary relief valve allows the use of lower pressure for tilt and accessory function while higher pressure is provided for the lift function NOTE The secondary relief valve must be set at a l...

Page 18: ...the sensing orifice is great enough to overcome the force of the large spring the valve spool shifts permitting flow to the tank passage Relief valve sub assemblies in the inlet section are pre set an...

Page 19: ...ue nuts to specified ratings Remedy Replace detent barrel Replace detent spring Trouble Detent type spools will not stay in detent position Trouble No motion slow or jerky action of hydraulic system P...

Page 20: ...ngs Group CONTROL VALVE Tilt Auxiliary Relief Valve Pressure 350 kPa 50 psi 15 500 2250 15 500 2250 15 500 2250 Main Relief Valve Pressure 500 kPa 75 psi 18 100 2625 19 500 2825 21 550 3125 Mast Std F...

Page 21: ...low Control Valve Adjustment 1 Flow control valve adjuster 1 Remove the nut from the main hydraulic valve tie bolt stud 2 Remove the stud from the valve 3 Use Hex Wrench 6mm turn the flow control adju...

Page 22: ...r it must be filtered to remove water and other contamination Be sure the unit is not subjected to pressure Disconnect and cap all lines and disconnect linkage to the spool Attaching Parts 1 Remove th...

Page 23: ...ean and free from obstruction Examine all mating surfaces for nicks and burrs Minor nicks and burrs can be removed with a crocus cloth or an India stone 2 Discard all old seals and O rings Wash all pa...

Page 24: ...27 of 29 New Hydraulic Systems Disassembly and Assembly IDCS015B...

Page 25: ...tall the O ring 31 on the relief plug Tighten the plug securely in valve body DO NOT over tighten CAUTION Hex head of relief valve must be face outside of unit Relief Valve 1 Install a new O ring 27 o...

Page 26: ...rings in proper bores of inlet and mid body sections Attaching Parts CAUTION Make sure all mating surfaces of valve bodies are clean and free of burrs 1 Install seals 4 O ring 5 and the retainer 3 in...

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