Vehicle Systems
Disassembly & Assembly
6.
Connect brake line (4) and hose (1) to the master
cylinder. Fill the brake reservoir with brake fluid.
See the Operation And Maintenance Manual.
7.
Bleed the brake system, and if necessary, adjust the
pedal free travel. See Brake System Air Removal
And Pedal Adjustment in Testing And Adjusting.
Accelerator Control Switch
Remove And Install Accelerator
Control Switch
1.
Remove the floor plates. Disconnect connector
(4).
2.
Disconnect hose (5) from the tilt cylinder so the
lower mounting pin is easier to remove.
3.
Remove the cotter pins, washers and pins (2) and
(3). Remove accelerator control switch group (1)
from the lift truck.
NOTE:
The following steps are for installation of the
accelerator control switch group.
4.
Put accelerator control switch group (1) in position
in the lift truck.
5.
Install pins (2) and (3), the washers and cotter
pins to hold the accelerator switch in position.
6.
Connect hose (5) to the tilt cylinder. connect con-
nector (4). If necessary, adjust the accelerator
control linkage. See Accelerator Control Linkage
Adjustment in the MicroCommand Control System
module.
Parking Brake
Remove And Install Parking Brake
1.
Remove the battery and the plate under the
battery. Remove two nuts (1), two washers (2)
and spring (3).
2.
Remove the bolt (4) and clip (7), and pull cable
assembly (5) away from the parking brake.
Remove plate (9).
3.
Remove the three bolts and the parking brake
from the back of the drive motor.
4.
Remove the cotter pin, locknut (8), the washer,
drum (6) and the key from the drive motor. If nec-
essary, use a puller to remove the drum.
NOTE:
The following steps are for installation of the
parking brake.
5.
Put the key and drum (6) in position on the drive
motor armature. Install the washer and locknut (8).
Tighten the locknut to a torque of 50
L
20 N
I
m
(37
L
15 lb
I
ft), and install the cotter pin.
6.
Put the parking brake on the back of the drive
motor. Install the three bolts. Install plate (9).
7.
Position cable assembly (5) through the parking
brake, and install washers (2), spring (3) and nuts
(1). Install clip (4).
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IDCD326S
IDCD327S
2
3
5
7
4
9
8
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