4-9
External Parts
Muffler
Removal
●
Loosen the 3 flange nuts securing the EX. pipe
comp.
●
Loosen the flange bolt securing the rear wheel
mud guard.
●
Loosen the 2 flange bolts securing the R. crank-
case.
●
Remove the EX. muffler comp.
WARNING
EX. Pipe removal
●
Remove the plug maintenance cover.
●
Loosen the 2 flange bolts securing the cylinder
comp.
●
Remove the EX. pipe by drawing it to the ground
direction.
Installation
●
Install the 2 flange bolts after securing the EX.
pipe with the stud bolt of the cylinder comp.
●
Install the gasket on the EX. muffler, connect the
EX. pipe and install the 2 flange nuts temporarily.
●
Install the 2 flange bolts on the R.crankcase
temporarily.
●
Tighten the 3 flange nuts to install the EX. muffler
and EX. pipe.
●
Install the flange bolt on the rear wheel mud
guard.
●
Tighten the muffler securing 2 flange bolts to
install the R. crankcase.
●
Tighten torque of the R. crankcase.
Torque: 5.5kg-m(55N.m, 40ft-lb)
WARNING
Never perform the maintenance of the muffler
right after stopping the vehicle because the
muffler is extremely hot.
When installing the gasket, replace it with the
new one.
Check to see if there is any evacuation after
installing the muffler.
Flange bolts
Flange nuts
EX.pipe
EX.pipe
Setting Bolt
Summary of Contents for NS125III - SERVICE
Page 2: ......
Page 3: ......
Page 5: ......
Page 31: ...MEMO...
Page 52: ...MEMO...
Page 53: ...Fuel System 5 0 Fuel tank Fuel strainer Fuel pump Carburetor...
Page 63: ...MEMO...
Page 67: ...L Crank Case Cover Kick Starter Continuously Variable Transmission 7 0 L crank case cover...
Page 85: ...Generator Starter Clutch 8 0...
Page 116: ...MEMO...
Page 117: ...Transmission Crankshaft Crank Case 11 0 R Crank Case Crankshaft L Crank Case...
Page 153: ...MEMO...
Page 177: ...MEMO...
Page 191: ...MEMO...
Page 192: ...MEMO...
Page 193: ...MEMO...
Page 194: ...Wiring Diagram 19 1 19 Wiring Diagram 19...
Page 202: ...MEMO...
Page 203: ...2002 11 PRINTED 1999 11 PUBLICATION SERVICE MANUAL NO COPY...