background image

46

A rubber part is assembled on the cable to
protect the inner cable. 
Make sure that this part is placed firmly
around the correct part of the cable.
When washing the car, do not directly
spray water on to the rubber part is dirty,
use a dry cloth to clean this area.

Clean your vehicle regularly to protect the
surface finishes and inspect for damage,
wear, and oil, coolant or brake fluid
leakage.

1. After cleaning, rinse the vehicle
thoroughly with plenty of clean water.
Strong detergent residue can corrode alloy
parts.
2. Dry the vehicle, start the engine, and let
it run for several minutes.
3. Test the brakes before riding the
vehicle. Several applications may be
necessary to restore normal braking
performance.
4. Lubricate the drive chain immediately
after washing and drying the vehicle.

CABLE RUBBER PART

CAUTION

Infiltration of the foreign materials or
water caused by damage of lever
(disengagement, tearing, etc.) may
cause freezing in winter season
resulting in faulty operation, sudden
accelation and braking force decrease.
If any damage is found, replace with
the new on immediately. 

CAUTION

Make sure to stop the engine prior to car
washing.

High pressure water (or air) can damage
certain parts of the vehicle. 

Be careful not to allow water to enter the
muffler during the washing. Water inside
the muffler may cause an improper
engine starting or rust occurrence. 

Do not let water get inside the braking
system during the washing, as water
inside the brake system may weaken the
braking power.  Upon completion of
washing, select a safe place where there
is no traffic obstruction, and start the
vehicle. 

Lightly apply the brake while driving at a
slow speed and check the braking power. 
If the braking power has been weakened,
apply brake lightly while driving at a
slow speed to dry up the brake system.

INSPECTION PART

INSPECTION PART

RUBBER

CLEANING

WARNING

Braking efficiency may be temporarily
impaired immediately after washing
the vehicle. Anticipate longer stopping
distance to avoid a possible accident.

Summary of Contents for CITI ACE 110 -

Page 1: ......

Page 2: ......

Page 3: ...HT WINKER SWITCH HORN BUTTON EQUIPMENT USAGE STEERING WHEEL LOCK REAR CUSHION ADJUSTMENT SELF INSPECTIONS BEFORE OPERATION BRAKES FUEL TIRES ENGINE OIL LEVEL CHECK LIGHTS AND WINKER BACK MIRROR LICENS...

Page 4: ...IDE SAFE DRIVING PREPARATION BEFORE DRIVING DRIVING METHOD DRIVING POSITION PRECAUTION WHEN DRIVING STARTING TURNING METHOD PRINCIPLE OF TURN EFFECT OF SPEED 3 POSITIONS OF TURNING TURNING METHOD PREC...

Page 5: ...765 96 2 AIR COOLED 4 STROKE 108 9 50 55 5 START MOTOR KICK 4 STEPS ROTARY C D I 12V 8AH MF TYPE 4 0 2 75 16 4PR 3 00 16 4PR TELESCOPIC SWING ARM HYDRAULIC DISK DRUM BRAKE C7HSA NGK 7 12V 35W 35W 12V...

Page 6: ...ys approach the operation of your vehicle with the safety considerations needed When operating the vehicle always keep in mind and obey the notes of precaution printed on the Safety Precaution Label a...

Page 7: ...form is caught by brake lever or by the rotating part of drive chain Do not wear slippers which might obstruct brake operation or transmission gear operation Many automobile motorcycle accidents happe...

Page 8: ...n union with the vehicle Curvy roads and poor unpaved roads constantly change in surface quality Driving on these roads can be unsafe if certain safety precautions are not followed In order to safely...

Page 9: ...as placing or fastening cargo to other areas can cause damage to the vehicle Do not place articles between the frame body cover and engine as this can burn the goods Do not attach large or heavy items...

Page 10: ...steering travel or control operation o not add electrical equipment that will exceed the otorcycle s electrical system capacity A blown fuse could use a dangerous loss of lights or engine power is veh...

Page 11: ...S LOCATION BACK MIRROR BACK MIRROR LOW BEAM SWITCH KER SWITCH CHOCK LEVER N BUTTON HEADLIGHT SWITCH MAIN SWITCH FR BRAKE LEVER THROTTLE GRIP STARTER BUTTON FUEL GAUGE GEAR POSITION INDICATOR SPEEDOMET...

Page 12: ...TS LOCATION REAR BRAKE PEDAL CALIPER BRAKE DISK KICK STARTER MAIN STEP BAR PILLION STEP BAR FFLER BATTERY FUSE INSIDE COVER CUSHION RR TIRE FUEL TANK LID BENEATH THE SEAT HEADLIGHT FR TIRE...

Page 13: ...11 TS LOCATION GEAR CHANGE PEDAL ONT FENDER MAIN STAND SIDE STAND PILLION STEP BAR R CLEANER ELEMENT INNER PART RR CUSHION REAR FENDER DRIVE CHAIN CASE SEAT TOOL BOX...

Page 14: ...is in high beam position WINKER INDICATOR If main switch is turned ON and winker is activated the winker located in the direction of turning is turned ON GEAR POSITION INDICATOR Displays the gear posi...

Page 15: ...ve key If the key is left in ON position without starting engine battery is discharged Do not use a number of keys together with a metal key holder The keys and the key holder may cause scratches or o...

Page 16: ...l after sunset put headlight in low beam This lets approaching vehicles know of your position and is helpful to safe driving CAUTION Use the high beam only in the suburban road or when the usage of th...

Page 17: ...s original position Used when making a right turn Used when making a left turn If horn button is pressed when main switch is in ON position horn is sounded 15 NKER SWITCH HORN BUTTON WINKER SWITCH CAU...

Page 18: ...right cushion modes are identical 0Application Method1 EERING WHEEL LOCK REAR CUSHION ADJUSTMENT CAUTION To make sure steering wheel is locked properly lightly turn steering wheel to left and right an...

Page 19: ...in the lever or overly loose brake lever is ation of a problem in the brake m BRAKE LEVER FREE PLAY 10 20mm BRAKE FLUID LEVEL F INSPECTIONS BEFORE OPERATION AKES CAUTION When adding brake fluid be ver...

Page 20: ...brake fluid to UPPER level inside reserve tank ECOMMENDED BRAKE FLUID DOT3 or DOT4 install the diaphragm diaphragm te oil cup cap ghten the screws securely Other checks Mark sure there are no fluid le...

Page 21: ...KE PEDAL FREE PLAY 20 30mm REAR BRAKE SHOE INSPECTION After adjusting the brake check the wear of the brake shoe While tightly squeezing the rear brake pedal if the mark of the brake shoe is worn Plea...

Page 22: ...k located ove the fuel tank FUEL COCK The fuel cock lever arrow indicates operating position ON Gasoline is supplied Set fuel cock to this position when starting engine OFF Fuel is not supplied Set to...

Page 23: ...heck tire tread for signs of abnormal wear FOREIGN MATERIALS Check tire tread and sides for nails rocks etc That might have become wedged in the tire TREAD DEPTH Check the wear indicator wear limit ma...

Page 24: ...f there is dirt on the brake light WINKER CHECK Turn the main switch to ON Check to see if all the winker in the front and rear of the vehicle including left and right sides are flashing properly At t...

Page 25: ...check operation make sure that is no brake fluid leakage page 17 19 Tires check condition and pressure page 21 22 Drive chain check condition and slack page 37 38 Adjust and lubricate if necessary Th...

Page 26: ...heated and close choke lever completely If engine warming up takes time run engine idle with the choke lever slightly closed WHEN ENGINE IS HOT SUMMER 1 Close throttle grip and press starter button I...

Page 27: ...surfaces will be in contact with each other and these surfaces will wear in quickly Running in maintenance at 1 000km is designed to compensate for this initial minor wear Timely performance of the ru...

Page 28: ...s impossible When stopping gear changing from 4th gear position to neutral is possible When changing gear during driving change the gear after making the speed high enough to change the gear GEAR DOWN...

Page 29: ...l or rear wheel vehicle may ide off sideway and fall you apply brakes abruptly during avel in rain or on wet road tires ide off and may cause accidents educe speed and apply brake autiously void repea...

Page 30: ...ility and emission control rformance ese instructions are based on the assumption that the motorcycle will be used exclusively for its designed purpose Sustained high eed operation or operation in unu...

Page 31: ...SCHEDULE FUEL LINE I I I I FUEL FILTER R R R R THROTTLE OPERATION I I I I I CARBURETOR CHOKE I I I I I AIR CLEANER ELEMENT C C C C NOTE 2 SPARK PLUG I R I R VALVE CLEARANCE I I I I CARBURETOR IDLE I...

Page 32: ...interval established here 2 Service more frequently when riding in unusually wet or dusty areas 3 Replace every 2 years or at indicated odometer interval whichever comes first Replacement requires me...

Page 33: ...e and engine numbers are needed when registering your vehicle They may also be required by your dealer when ordering replacement parts Record the numbers here for your reference FRAME NO The frame num...

Page 34: ...uivalent for maintenance and repair arts which are not of equivalent uality may impair the safety of your otorcycle and the effective operation f the emission control systems CAUTION Always observe sa...

Page 35: ...leaner element is inadequately assembled dust and other waste materials are absorbed directly inducing cylinder wear and output deterioration and adversely affecting engine durability Assemble correct...

Page 36: ...OMMENDED OIL If oil sold on markets or privately manufactured oil low grade is used engine life is adversely affected and the privilege of warranty repairs cannot be guaranteed GRADE SE SF SH ANGING E...

Page 37: ...condition Poor starting may happen when nonstop driving in low speed even though we produce standard plug In case starter isn t working well in driving repeatedly in a short distance or in an area wi...

Page 38: ...clutch Adjust the clutch as follows Loosen the lock nut and turn the clutch adjuster clockwise until it stops and then counterclockwise At this time turn the adjuster 1 8 1 4 turn from where the screw...

Page 39: ...eat this procedure several times Drive chain slack should remain constant If the chain is slack only in certain sections some links are kinked and binding Binding and kinking can frequently be elimina...

Page 40: ...midway between the drive ocket and the rear wheel sprocket tate the rear wheel and recheck slack other section of the chain ain slack should be 20 30mm 5 Tighten the axle nut to specified torque AXLE...

Page 41: ...caliper fixing bolts and tighten to a torque of 2 7kgf m Tighten the front axle nut to the specified torque FRONT AXLE NUT TORQUE 5 0 7 0kgf m After assembling operate brake for a number of times and...

Page 42: ...main stand and place vehicle in upright position on level ground Check the spring for damage or loss of tension and the side stand assembly for freedom of movement Check the side stand ignition cut o...

Page 43: ...r TTERY CAUTION Make sure that terminals do not contact with other adjacent parts when handling terminals CAUTION emoving the battery cap strip can mage the cap strip and result in leaks d eventual ba...

Page 44: ...When disassemble fuse make sure that fuse holder isn t separated After assembling fuse in the part of connector check if fuse moves easily to a line If fuse moves easily it may cause an accident at he...

Page 45: ...y press down on the socket and turn it counterclockwise 5 Install a new bulb in the reverse order of removal HEADLIGHT BULB 12V 35 35W 43 LB REPLACEMENT WARNING he light bulb becomes very hot while e...

Page 46: ...n screwdriver 2 Slightly press down on the bulb and turn it counterclockwise 3 Install a new bulb in the reverse order of removal FRONT WINKER BULB 12V10Wx2 Rear winker bulb 1 Press the winker lens gr...

Page 47: ...off the bulb without turning tall a new bulb in the reverse order removal ONT WINKER BULB 12V10Wx2 Rear winker bulb 1 Loosen the 2 screws and remove the taillight lens 2 Pull off the bulb without tur...

Page 48: ...ause freezing in winter season sulting in faulty operation sudden ccelation and braking force decrease any damage is found replace with e new on immediately CAUTION Make sure to stop the engine prior...

Page 49: ...hon or an equivalent method If storage will last more than one month carburetor draining is very important to assure proper performance after storage Remove the battery Store in an area protected from...

Page 50: ...pection Puttingontheprotectivegears Helmet glove goggles etc Bringing the driver s licence Determinating the path to the desired destination EPARATION BEFORE DRIVING FUEL PROTECTIVE GEARS PERFORMING D...

Page 51: ...pring Hands Grip the handle the position away from the inside end of the handle with distance of one finger to facilitate the operation of the switch and lever Wrist Keep the state to act freely witho...

Page 52: ...ake sure that you can apply the brake anytime Always apply the brake when stopping temporarily Do not drive excessively long distance and take enough break If any abnormality is found stop driving and...

Page 53: ...ng directly to the walkway the vehicle can be overturned resulting in injury of the driver due to the driving unstability Overspeed driving on the unpaved road can cause the vehicle to be overturned r...

Page 54: ...the gravity which es vehicle fall inside The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed Decelerate prior to entering the curved way to r...

Page 55: ...ycle and driver in a line position is the most natural and exact so driver must learn oroughly LEAN IN This is a turning position with driver leaned inside more than motorcycle This position is adequa...

Page 56: ...isual field adequate to drive on the rained or py road because it has best road holding However special ntion is required because there is danger of slipping on the holding road Turn the throttle grip...

Page 57: ...the sight range which cannot be identified by er and increases in proportion to the width of the vehicle DISTANCEBETWEENTHEFRONTANDREARWHEELTURN It is distance between path of the front and rear wheel...

Page 58: ...5 times on wet road and 3 imes on icy road because friction force of road surface is decreased Due to the inertia vehicle does not stop immediately after applying the brake SICPRINCIPLEOFBRAKE FRICTI...

Page 59: ...h Learn the proper braking method to prevent accident Impact increases in proportion to the speed and weight The impact when collision to concrete wall at 50 km h is same as one when falling from the...

Page 60: ...O...

Page 61: ...59 WIRING DIAGRAM EUROPE ONLY...

Page 62: ...WIRING DIAGRAM...

Page 63: ...61 O...

Page 64: ...O...

Page 65: ...O...

Page 66: ...O...

Page 67: ...10 2006 PRINTED 04 2003 PUBLICATION NO COPY...

Page 68: ......

Reviews: