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ENGLISH 

19 

 

For non-explosion proof pumps, the ambient temperature may 40 °C for a short period.                     

 

For explosion-proof pumps, the ambient temperature on the installation site must be in the range from -20 °C to +40 

°C. 

 

Density and viscosity of pumped liquid 

When pumping liquids with a density and/or a kinematic viscosity higher than that of water, use motors with correspondingly higher 

outputs. 

 

Flow velocity 

It is advisable to keep a minimum flow velocity to avoid sedimentations in the piping system. Recommended flow velocities: 

• in vertical pipes: 1.0 m/s 

• in horizontal pipes: 0.7 m/s 

 

Max. dimension and quantity of solids 

Dimension from 50 a 100 mm, depending on pump size. 

Quantity of suspended solid bodies max 1%. 

 

Operating mode 

Maximum 20 starts per hour. 

 

FOR FURTHER LIMITATIONS OF THE OPERATING RANGE, REFER TO THE IDENTIFICATION PLATE. 

 

2.3  Technical data 

Supply voltage

 

From rated voltage - 10 %/+ 10 %, 50/60 Hz

  

Enclosure class 

IP68. According to IEC 60529. 

Insulation class 

F (155 °C). 

Operating pressure 

All pump housings have a cast iron PN 10 discharge flange. 

Dimensions 

Discharge flanges are DN 65, DN 80, DN 100 or DN 150 according to EN 1092-2. 

Pump curves 

Pump curves are available via the internet on 

www.dabpumps.com

The curves are to be considered as a guide. They must not be used as guarantee curves. 

Test curves for the supplied pump are available on request. 

It must be ensured that the pump does not operate outside the recommended operating range during normal operation. 

Pump noise emission < 70 dB(A) 

 

Sound power measurements were carried out according to ISO 3743. 

 

Sound power was calculated at a distance of 1 metre according to ISO 11203. 

The sound pressure level of the pump is lower than the limiting values stated in the EC Council Directive 2006/42/EC relating  to 

machinery. 

 

3.  DELIVERY AND HANDLING 

3.1  Transportation 

 

Before lifting the pump, check that the tools and equipment used for handling, lifting and lowering it into the 

sinkhole are suitable for the weight to be lifted, efficient and complying with the applicable safety laws. 

The weight of the pump is declared on the pump identification plate and on the label on the packaging. 

 

 

Always lift the pump by its lifting bracket or by means of a fork-lift truck if the pump is fixed on a pallet. Never lift 

the pump by means of the motor cable or the hose/pipe. 

 

 

 

Make sure that the lifting bracket is tightened before attempting to lift the pump. Tighten if necessary. Carelessness 

during lifting or transportation may cause injury to personnel or damage to the pump. 

 

See FK Quick Guide for further details on handling. 

 

3.2  Storage 

During long periods of storage, the pump must be protected against moisture and heat. 

Storage temperature: -30 °C to +60 °C. If the pump has been in use, the oil should be changed before storage. After a long period of 

storage, the pump should be inspected before it is put into operation. Make sure that the impeller can rotate freely. 

Summary of Contents for FK

Page 1: ... МОНТАЖУ И ТЕХОБСЛУЖИВАНИЮ RU INSTRUÇÕES PARA A INSTALAÇÃO E A MANUTENÇÃO PT INSTALLATIONS OCH UNDERHÅLLSANVISNINGV SE ASENNUS JA HUOLTO OHJEET FI INSTRUKTIONER VEDRØRENDE INSTALLATION OG VEDLIGEHOLDELSE DK KASUTUS JA HOOLDUSJUHEND EE POKYNY K INŠTALÁCII A ÚDRŽBE SK NÁVOD K INSTALACI A ÚDRŽBĚ CZ UPUTE ZA MONTAŽU I ODRŽAVANJE HR NAVODILA ZA INŠTALACIJO IN VZDRŽEVANJE SI INSTRUKCJA MONTAŻU I KONSERW...

Page 2: ... 14 Mestrino PD Italy vakuutamme ottaen täyden vastuun että tuotteet joita tämä vakuutus koskee ovat seuraavien direktiivien 2006 42 CE Machine Directive 2004 108 CE Electromagnetic Compatibility Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronics equipment UE n 305 2011 Construction Productions Regulation 2014 34 UE only for products classifie...

Page 3: ...production FR Benannte Stelle für die Produktionskontrolle DE Aangemelde instantie voor controle van de productie NL Organismo notificado para el control de la producción ES Πιστοποιημένος Φορέας για τον έλεγχο της ροής παραγωγής GR A gyártás ellenőrzésére bejegyzett szervezet HU Организация уведомленная о проверке производства RU Organismo Notificado para o controlo da produção PT Anmält organ fö...

Page 4: ...اﻗﻊ اﯾﺘﺎﻟﯿﺎ داب ﮐﺖ 2006 42 CE Machine Directive 2004 108 CE Electromagnetic Compatibility Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronics equipment UE n 305 2011 Construction Productions Regulation 2014 34 EU only for products classified as explosion proof and marked EX II 2G og i følgende standarder ja järgmistele standarditele a nasledujú...

Page 5: ...SK Notifikovaný orgán pro kontrolu výroby CZ Prijavljeno tijelo za provjeru proizvodnje HR Priglašeni organ za kontrolo proizvodnje SI Jednostka Notyfikowana do kontroli produkcji PL Organism Notificat pentru controlul producţiei RO Оторизиран орган за контрол на производството и продукцията BG Üretim kontrolü için Onaylanmış Kuruluş Notifikovaný orgán pro kontrolu výroby TR Prijavljeno telo za ko...

Page 6: ...neral start up procedure 26 7 2 Direction of rotation 26 8 MAINTENANCE AND SERVICE 27 8 1 Routine Maintenance 27 8 2 Special maintenance 28 8 3 Contaminated pumps 28 9 FAULT FINDING 29 1 SAFETY INSTRUCTIONS KEY The following symbols have been used in the discussion Situation of general danger Failure to respect the instructions that follow may cause harm to persons and property Situation of electr...

Page 7: ...wastewater pumps may contain sewage or wastewater with toxic and or disease causing substances Therefore all persons involved must wear appropriate personal protective equipment and clothing and all work on and near the pump must be carried out under strict observance of the hygiene regulations in force Never tamper installed protections and safety devices when necessary ask for intervention of co...

Page 8: ...ble with the materials of which the pumps are made The pumps can be installed on an auto coupling system or stand freely on the bottom of a tank The booklet also includes specific instructions for the explosionproof pumps TECHNICAL CHARACTERISTICS Consult the Instructions Booklet and the data plate to check the following technical data Electric Power Supply Construction Characteristics Hydraulic P...

Page 9: ...st It must be ensured that the pump does not operate outside the recommended operating range during normal operation Pump noise emission 70 dB A Sound power measurements were carried out according to ISO 3743 Sound power was calculated at a distance of 1 metre according to ISO 11203 The sound pressure level of the pump is lower than the limiting values stated in the EC Council Directive 2006 42 EC...

Page 10: ...ixtures of air and dust G gas the pump is protected in environments with gas vapours or inflammable mists EX explosion proof appliance designed for use in a potentially explosive atmosphere db electrical constructions for potentially explosive atmospheres Explosion proof housings d h non electrical constructions for potentially explosive atmospheres Protection with immersion in liquid h IIB charac...

Page 11: ... electropump is to be housed as well as its positioning with respect to the level of the sewage network are subject to standards and legal regulations that must be respected Before beginning the installation switch off the power supply and lock the mains switch in position 0 with a padlock to ensure that the power supply cannot be accidentally switched on Any external voltage connected to the pump...

Page 12: ...fting chain 3 Floating switch probes 4 Electric cable 5 Electric panel 6 Non return valve 7 Gate valve 8 Pit 9 Supplementary pit with grid optional 10 Delivery pipe 11 Decantation area 12 Foot pedestal Proceed as follows Fix the upper bracket for the guide pipes fig 5 pos A to the edge of the pit Locate at bottom of pit the foot pedestal for the automatic coupling fig 5 pos B and check that the gu...

Page 13: ... The eventual foot valve and gate valve must be assembled at a distance of approx 50 200 cm in a section of metallic pipe rigid Special attention should be paid to the positioning of electric cables in order to avoid possible bending pressing lifting and that the same are accidentaly sucked by the pump The free end of the cable must not be submerged as water may penetrate through the cable into th...

Page 14: ... on the pump The section of the earth lead must be at least 4mm yellow green Make sure that the earth connection is protected from corrosion Make sure that all protective equipment has been connected correctly Float switches used in potentially explosive environments must be approved for this application Set the motor protective circuit breaker to the rated current of the pump The rated current is...

Page 15: ...t level switch however the alarm must always be given before the liquid level reaches the bottom inlet pipe to the tank For further information on electric panels and the respective use of level switches contact DAB Pumps Fig 9 Start and stop levels Make sure that the effective volume of the tank does not become so low that the number of starts per hour exceeds the maximum permissible number Switc...

Page 16: ... Routine maintenance Check that the system bolts gaskets pipework and valves etc are in correct condition Mount the pump in the system Switch on the power supply Check whether the monitoring units if used are operating satisfactorily Check the setting of the float switches or of the level sensors Check that the impeller can turn freely by briefly starting the motor Check the direction of rotation ...

Page 17: ...r pumping liquid that is harmful to health contaminated or toxic Take all the precautions concerning health and safety before carrying out maintenance or repairs Use genuine spare parts only for repairs Select the spare parts to be ordered consulting the exploded drawings available on the DAB Pumps site or the DNA selection software The manufacturer declines any responsibility for eventual damages...

Page 18: ...eal is not replaced the motor will be damaged If the quantity of oil is smaller than the quantity stated the shaft seal is defective 5 Clean the faces for the gaskets for oil screws Filling with oil 1 Rotate the pump so that one of the two oil holes in a vertical position facing upwards 2 Pour the oil into the chamber The suitable amount of oil is indicated by the second oil venting hole positione...

Page 19: ...rt two of the three phases see par 7 2 Direction of rotation Three phase motor phase interruption Reset connections Three phase motor Low rating Adjust rating of relay value Short circuit earth leakage in electric cables or motor Individuate interruption and repair contact the Assistance Service if necessary Too high temperature of pumped liquid Check whether the right type of pump has been select...

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