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ENGLISH 

17 

 

every right to assistance under guarantee.

 

 

PERSONNEL QUALIFICATIONS 

Installation, commissioning and maintenance must be carried out by competent, skilled personnel in possession of 

the technical qualifications required by the specific legislation in force.

 

The term skilled personnel 

means persons whose training, experience and instruction, as well as their knowledge of the 

respective standards and requirements for accident prevention and working conditions, have been approved by the person in 

charge of plant safety, authorizing them to perform all the necessary activities, during which they are able to recognize and 

avoid all dangers. (Definition for technical personnel IEC 364). 

The appliance is not intended to be used by persons (including children) with reduced physical, sensory or mental capacities, 

or who lack experience or knowledge, unless, through the mediation of a person responsible for their safety, they have had 

the benefit of supervision or of instructions on the use of the appliance. Children must be supervised to ensure that they do 

not play with the appliance.

 

 

SAFETY 

 

Use is allowed only if the electric system is in possession of safety precautions in accordance with the regulations 

in force in the country where the product is installed (for Italy CEI 64/2). 

 

 

 

 

 

 

The pump must be provided with a device for isolating the power supply complying with the requirements of 

standard EN60204-1 5.3.2.

 

 

Pump installation in tanks must be carried out by specially trained persons. 

Work in or near tanks must be carried out according to local regulations. 

For safety reasons, all work in tanks must be supervised by a person outside the pump tank. 

 

It is advisable to make all maintenance and service jobs when the pump is placed outside the tank. 

 

Tanks for submersible sewage and wastewater pumps may contain sewage or wastewater with toxic and/or disease-causing 

substances. Therefore, all persons involved must wear appropriate personal protective equipment and clothing, and all work 

on and near the pump must be carried out under strict observance of the hygiene regulations in force.

 

 

Never tamper installed protections and safety devices; when necessary, ask for intervention of competent 

personnel. 

 

Be sure to operate in safety conditions with well dimensioned equipment and instrumentations complying with local 

safety regulations and standards. 

 

Failure to observe the warnings may create situations of risk for persons or property and will void the product guarantee. 

 

RESPONSIBILITY 

 

The Manufacturer does not vouch for correct operation of the electropumps or answer for any damage that they 

may cause if they have been tampered with,  modified and/or run outside the recommended work range or in 

contrast with other indications given in this manual. 

The Manufacturer declines all responsibility for possible errors in this instructions manual, if due to misprints or errors in 

copying. The Manufacturer reserves the right to make any modifications to products that it may consider necessary or useful, 

without affecting their essential characteristics.

 

 

POTENTIALLY EXPLOSIVE ENVIRONMENTS 

Use explosion-proof pumps for applications in potentially explosive environments.  

 

FKV and FKC pumps must under no circumstances pump combustible liquids. 

 

 

The classification of the installation site must be approved by the local fire-fighting authorities in each individual 

case 

 

Special conditions for safe use of FKV and FKC explosion-proof pumps: 

 

1.

 

Make sure that the thermal switches are connected in the same circuit but have separate alarm outputs (motor cutout) in 

the event of a high temperature in the motor. 

2.

 

Bolts used for replacement must be class A2-70 or better according to EN/ISO 3506-1. 

3.

 

Contact the manufacturer for information on the dimensions of the flameproof joints. 

Summary of Contents for FK

Page 1: ... МОНТАЖУ И ТЕХОБСЛУЖИВАНИЮ RU INSTRUÇÕES PARA A INSTALAÇÃO E A MANUTENÇÃO PT INSTALLATIONS OCH UNDERHÅLLSANVISNINGV SE ASENNUS JA HUOLTO OHJEET FI INSTRUKTIONER VEDRØRENDE INSTALLATION OG VEDLIGEHOLDELSE DK KASUTUS JA HOOLDUSJUHEND EE POKYNY K INŠTALÁCII A ÚDRŽBE SK NÁVOD K INSTALACI A ÚDRŽBĚ CZ UPUTE ZA MONTAŽU I ODRŽAVANJE HR NAVODILA ZA INŠTALACIJO IN VZDRŽEVANJE SI INSTRUKCJA MONTAŻU I KONSERW...

Page 2: ... 14 Mestrino PD Italy vakuutamme ottaen täyden vastuun että tuotteet joita tämä vakuutus koskee ovat seuraavien direktiivien 2006 42 CE Machine Directive 2004 108 CE Electromagnetic Compatibility Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronics equipment UE n 305 2011 Construction Productions Regulation 2014 34 UE only for products classifie...

Page 3: ...production FR Benannte Stelle für die Produktionskontrolle DE Aangemelde instantie voor controle van de productie NL Organismo notificado para el control de la producción ES Πιστοποιημένος Φορέας για τον έλεγχο της ροής παραγωγής GR A gyártás ellenőrzésére bejegyzett szervezet HU Организация уведомленная о проверке производства RU Organismo Notificado para o controlo da produção PT Anmält organ fö...

Page 4: ...اﻗﻊ اﯾﺘﺎﻟﯿﺎ داب ﮐﺖ 2006 42 CE Machine Directive 2004 108 CE Electromagnetic Compatibility Directive 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronics equipment UE n 305 2011 Construction Productions Regulation 2014 34 EU only for products classified as explosion proof and marked EX II 2G og i følgende standarder ja järgmistele standarditele a nasledujú...

Page 5: ...SK Notifikovaný orgán pro kontrolu výroby CZ Prijavljeno tijelo za provjeru proizvodnje HR Priglašeni organ za kontrolo proizvodnje SI Jednostka Notyfikowana do kontroli produkcji PL Organism Notificat pentru controlul producţiei RO Оторизиран орган за контрол на производството и продукцията BG Üretim kontrolü için Onaylanmış Kuruluş Notifikovaný orgán pro kontrolu výroby TR Prijavljeno telo za ko...

Page 6: ...neral start up procedure 26 7 2 Direction of rotation 26 8 MAINTENANCE AND SERVICE 27 8 1 Routine Maintenance 27 8 2 Special maintenance 28 8 3 Contaminated pumps 28 9 FAULT FINDING 29 1 SAFETY INSTRUCTIONS KEY The following symbols have been used in the discussion Situation of general danger Failure to respect the instructions that follow may cause harm to persons and property Situation of electr...

Page 7: ...wastewater pumps may contain sewage or wastewater with toxic and or disease causing substances Therefore all persons involved must wear appropriate personal protective equipment and clothing and all work on and near the pump must be carried out under strict observance of the hygiene regulations in force Never tamper installed protections and safety devices when necessary ask for intervention of co...

Page 8: ...ble with the materials of which the pumps are made The pumps can be installed on an auto coupling system or stand freely on the bottom of a tank The booklet also includes specific instructions for the explosionproof pumps TECHNICAL CHARACTERISTICS Consult the Instructions Booklet and the data plate to check the following technical data Electric Power Supply Construction Characteristics Hydraulic P...

Page 9: ...st It must be ensured that the pump does not operate outside the recommended operating range during normal operation Pump noise emission 70 dB A Sound power measurements were carried out according to ISO 3743 Sound power was calculated at a distance of 1 metre according to ISO 11203 The sound pressure level of the pump is lower than the limiting values stated in the EC Council Directive 2006 42 EC...

Page 10: ...ixtures of air and dust G gas the pump is protected in environments with gas vapours or inflammable mists EX explosion proof appliance designed for use in a potentially explosive atmosphere db electrical constructions for potentially explosive atmospheres Explosion proof housings d h non electrical constructions for potentially explosive atmospheres Protection with immersion in liquid h IIB charac...

Page 11: ... electropump is to be housed as well as its positioning with respect to the level of the sewage network are subject to standards and legal regulations that must be respected Before beginning the installation switch off the power supply and lock the mains switch in position 0 with a padlock to ensure that the power supply cannot be accidentally switched on Any external voltage connected to the pump...

Page 12: ...fting chain 3 Floating switch probes 4 Electric cable 5 Electric panel 6 Non return valve 7 Gate valve 8 Pit 9 Supplementary pit with grid optional 10 Delivery pipe 11 Decantation area 12 Foot pedestal Proceed as follows Fix the upper bracket for the guide pipes fig 5 pos A to the edge of the pit Locate at bottom of pit the foot pedestal for the automatic coupling fig 5 pos B and check that the gu...

Page 13: ... The eventual foot valve and gate valve must be assembled at a distance of approx 50 200 cm in a section of metallic pipe rigid Special attention should be paid to the positioning of electric cables in order to avoid possible bending pressing lifting and that the same are accidentaly sucked by the pump The free end of the cable must not be submerged as water may penetrate through the cable into th...

Page 14: ... on the pump The section of the earth lead must be at least 4mm yellow green Make sure that the earth connection is protected from corrosion Make sure that all protective equipment has been connected correctly Float switches used in potentially explosive environments must be approved for this application Set the motor protective circuit breaker to the rated current of the pump The rated current is...

Page 15: ...t level switch however the alarm must always be given before the liquid level reaches the bottom inlet pipe to the tank For further information on electric panels and the respective use of level switches contact DAB Pumps Fig 9 Start and stop levels Make sure that the effective volume of the tank does not become so low that the number of starts per hour exceeds the maximum permissible number Switc...

Page 16: ... Routine maintenance Check that the system bolts gaskets pipework and valves etc are in correct condition Mount the pump in the system Switch on the power supply Check whether the monitoring units if used are operating satisfactorily Check the setting of the float switches or of the level sensors Check that the impeller can turn freely by briefly starting the motor Check the direction of rotation ...

Page 17: ...r pumping liquid that is harmful to health contaminated or toxic Take all the precautions concerning health and safety before carrying out maintenance or repairs Use genuine spare parts only for repairs Select the spare parts to be ordered consulting the exploded drawings available on the DAB Pumps site or the DNA selection software The manufacturer declines any responsibility for eventual damages...

Page 18: ...eal is not replaced the motor will be damaged If the quantity of oil is smaller than the quantity stated the shaft seal is defective 5 Clean the faces for the gaskets for oil screws Filling with oil 1 Rotate the pump so that one of the two oil holes in a vertical position facing upwards 2 Pour the oil into the chamber The suitable amount of oil is indicated by the second oil venting hole positione...

Page 19: ...rt two of the three phases see par 7 2 Direction of rotation Three phase motor phase interruption Reset connections Three phase motor Low rating Adjust rating of relay value Short circuit earth leakage in electric cables or motor Individuate interruption and repair contact the Assistance Service if necessary Too high temperature of pumped liquid Check whether the right type of pump has been select...

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