CZone 80-911-0122-00 User And Installation Manual Download Page 23

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EN / CZone® Control 1

6 ORDERING INFORMATION

Control 1 Part Numbers and Accessories

Part Number

Description

80-911-0122-00

CZONE CONTROL 1 INTERFACE

80-911-0131-00

CZONE COI/CONTROL 1 DEUTSCH CONNECTOR KIT

80-911-0133-00

DEUTSCH CRIMP TOOL HDT-48-00

Summary of Contents for 80-911-0122-00

Page 1: ...Control 1 USER AND INSTALLATION MANUAL V1 0 ...

Page 2: ...trol Important BEP strives to ensure all information is correct at the time of printing However the company reserves the right to change without notice any features and specifications of either its products or associated documentation Translations In the event that there is a difference between a translation of this manual and the English version the English version should be considered the offici...

Page 3: ... and Installation Precautions 6 3 OVERVIEW 7 Description 7 Features 7 Control 1 Overview 8 Led Indicators 9 USB Port 10 3 5 1 General Requirements Tips 10 3 5 2 Reading Configuration From Network 10 3 5 3 Writing Configuration To Network 10 3 5 4 Updating Device Firmware 10 System Example 12 4 INSTALLATION 13 Things You Need 13 EnvIronment 13 Planning 14 Deutsch connector kit 15 Mounting 16 Connec...

Page 4: ...l 1 System Example 12 Figure 7 Deutsch HDT 48 00 Crimp Tool 13 Figure 8 Output Channel Specifications 14 Figure 9 Control 1 Bilge Pump Wiring Example 14 Figure 10 Control 1 Deutsch Connector Kit Parts 15 Figure 11 Mounting Screw Locations 16 Figure 12 Control 1 Connections 16 Figure 14 Fuses In Normal Operation 19 Figure 15 Setting Dipswitch 20 Figure 16 Control 1 Dimensions 22 ...

Page 5: ...is manual in a secure place GUARANTEE SPECIFICATIONS BEP Marine guarantees that this unit has been built according to the legally applicable standards and specifications Should work take place which is not in accordance with the guidelines instructions and specifications contained in this Installation manual then damage may occur and or the unit may not fulfil its specifications All of these matte...

Page 6: ...cations where there is danger of gas or dust explosion or potentially flammable products 3 Use of the Control 1 other than mentioned in point 2 is not considered to be consistent with the intended purpose BEP Marine is not liable for any damage resulting from the above ORGANIZATIONAL MEASURES The user must always Have access to the user s manual and be familiar with the contents of this manual MAI...

Page 7: ...llation FEATURES Complete CZone Control and Monitoring system in a single box Modular design provides system options for wide range of vessels RV s Compatible with marine multi function and black box chartplotter fishfinders Equipped with advanced core CZone feature set ABYC compliant ATC fusing and mechanical bypass for redundancy PWM light dimming capability smooth start Monitor tank levels batt...

Page 8: ...HAZARD ENSURE AREA IS FREE OF EXPLOSIVE GASES BYPASS NORMAL FUSE THIS DEVICE IS IGNITION PROTECTED ONLY WHEN CLEAR COVER IS FITTED AND LATCHED ISO8846 SAE J1171 TESTED WARNING 1 _______________________ 2 _______________________ 3 _______________________ 4 _______________________ 5 ________________________ 6 ________________________ 7 ________________________ 8 ________________________ Analogue Inp...

Page 9: ..._________ Channel LED Flash Codes GRN solid on Channel on 1 x RED Module not configured 2 x RED Configuration conflict 3 x RED Dip switch conflict 5 x RED No modules detected 7 x RED Fuse blown 9 x RED Missing commander OUT H 1 4 NMEA OUT L 5 16 IN A 1 8 Manual Fuse Bypass INSERTING FUSE CREATES IGNITION HAZARD ENSURE AREA IS FREE OF EXPLOSIVE GASES BYPASS NORMAL FUSE THIS DEVICE IS IGNITION PROTE...

Page 10: ... d CZone USB Result txt A text file describing the result of the last operation performed as well as these instructions 3 5 3 Writing Configuration To Network To write the system configuration from the USB to the network you must 1 Insert a USB drive in to the Control 1 The following files must be present in the root folder a CZone bak This config file backup must match the existing system config ...

Page 11: ... back and forth when looking for devices of a particular type to update Once devices of a particular type are found and are being updated the LEDs will indicate progress for this update 4 Once the firmware has been updated the following files will be created updated a csv A basic spreadsheet listing information about the system and modules connected to the network b CZone USB Result txt A text fil...

Page 12: ...EN CZone Control 1 12 SYSTEM EXAMPLE Figure 4 CZone Control 1 System Example ...

Page 13: ... stipulations during installation Ensure the Control 1 is located in an easily accessible location for quick access to fuses Ensure indicator LED s are visible for troubleshooting Ensure circuit label is fitted and all channels labelled correctly The Control 1 must be mounted at least 50mm away from high current carrying conductors such as anchor winches bow thruster cables speakers transformers a...

Page 14: ...or a Bilge Pump wiring example For loads with a continuous current exceeding max channel current it is possible to parallel output channels up to 80A for OUT H connector and 100A for OUT L connector do not parallel outputs between connectors Plug Position Max Current External Alarm Light Dimming Output 1 OUT H 1 25A Output 2 OUT H 2 25A Output 3 OUT H 3 25A Output 4 OUT H 4 25A Output 5 OUT L 1 10...

Page 15: ... 16 Contacts 1 W12S DEUTSCH LOCKING WEDGE FOR DT06 12S 1 DT06 08SA DEUTSCH DT 8 POS MALE PLUG Accepts Size 16 Contacts 1 W8S DEUTSCH LOCKING WEDGE FOR DT06 8S 1 0462 203 12141 DEUTSCH SOCKET CONTACT SIZE 12 Suitable for 14 12AWG 2 0 4mm cable 4 0462 201 16141 DEUTSCH SOCKET CONTACT SIZE 16 Suitable for 20 16AWG 0 5 1 5mm cable 20 0462 209 16141 DEUTSCH SOCKET CONTACT SIZE 16 Suitable for 14AWG 2 0...

Page 16: ...ol 1 top cover and locate the 4 mounting screw locators as shown in Figure 9 2 Place the Control 1 on a solid flat surface 3 Screw the Control 1 to the surface with 4 x 8G or 10G 4mm or 5mm self tapping screws or bolts CONNECTIONS Figure 10 Control 1 Connections 1 2 3 4 5 7 6 1 1 1 1 ...

Page 17: ...ert the connector into the Control 1 and lock into place 5 Load negatives are not connected to the Control 1 they must be connected to a common negative bus Best wiring practice is to locate the negative connections close to the Control 1 so positive negative wires run together minimizing magnetic fields 6 Secure and neaten up the cables against the bulkhead to reduce the strain on the connectors ...

Page 18: ...tive stud 2 The positive cable must be of sufficient size to carry the maximum current of all loads connected to the Control 1 and have a fuse circuit breaker rated to protect the cable volt drop should be kept to a minimum 3 Maximum recommended cable size is 70mm 2 0 Cables larger than 70mm 2 0 should be connected to a positive stud first with a link to the Control 1 4 It is possible to connect t...

Page 19: ...m This should match the module name in the configuration 3 Mark the dipswitch setting of the Control 1 This is usually assigned automatically when writing the configuration and needs to be unique for each module on the CZone system INSERT FUSES Figure 11 Fuses In Normal Operation IMPORTANT The Control 1 is not software fused like the COI module so it is imperative each ATC fuse is rated to protect...

Page 20: ...ower up the NMEA2000 network 4 Check that the NMEA2000 Network LED lights up It may also be flashing if other devices are present and transmitting data 5 Turn the switch circuit breaker on supplying the Control 1 s main positive stud 6 Check that the Power indicator LED is green 7 Check the circuit s status LED s for each individual circuit Refer to LED codes to diagnose any faults which need to b...

Page 21: ...erating All Channels On 100mA 13 2V Operating All Channels Off 75mA 13 2V Power Supply M8 5 16 Stud Positive M6 1 4 Negative Voltage 9 32V with Power Available LED and Voltage Monitoring Circuit Bypass Mechanical Protection Bypass All Output Channels Bilge Pump Circuits 4 x Channels High Integrated manual control pump running detection Ingress Protection IPx5 mounted at 0 90 Communication NMEA 200...

Page 22: ...EN CZone Control 1 22 DIMENSIONS Figure 13 Control 1 Dimensions 194 7 5 8 339 13 5 16 339 13 3 8 65 2 9 16 194 7 5 8 68 2 11 16 ...

Page 23: ...ORDERING INFORMATION Control 1 Part Numbers and Accessories Part Number Description 80 911 0122 00 CZONE CONTROL 1 INTERFACE 80 911 0131 00 CZONE COI CONTROL 1 DEUTSCH CONNECTOR KIT 80 911 0133 00 DEUTSCH CRIMP TOOL HDT 48 00 ...

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