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I.B. ATS-SD02

Page 2

Effective 5/98

1.2.1  TRANSFER SWITCH TYPES

In general, there are four types of basic transfer switch
equipment:

Automatic Transfer Switch
Automatic transfer switches automatically perform the
transfer function. They consist of three basic elements:

(1) Main contacts to connect and disconnect the load

to and from the source of power.

(2) Intelligence/supervisory circuits to constantly moni-

tor the condition of the power sources and thus pro-
vide the intelligence necessary for the switch and
related circuit operation.

(3) A transfer mechanism to effect the transfer of the

main contacts from source to source.

Basic Transfer Switch
The basic transfer switch is designed for use with cus-
tomer furnished logic. It is similar in design to the auto-
matic version except the intelligence circuit (logic panel)
and voltage selection panel are omitted. All automatic
sensing devices, relays or solid state devices are the
customer’s responsibility.

Non-Automatic Transfer Switch (Manually Operated)
Non-Automatic transfer switches provide the main con-
tacts and the transfer mechanism to effect the transfer
of the main contacts from source to source. Transfer of
power, however, is accomplished by true hand opera-
tion (not power assisted) of the transfer switch. This
switch is similar to the basic switch in that an intelli-
gence circuit and a motor driven mechanism are not
part of the design.

Non-Automatic Transfer Switch (Electrically
Operated)
This transfer switch is similar to the Non-Automatic
Transfer Switch (Manually Operated) just described
except that an electrical operation feature is added. The
switch electrically transfers power when an appropriate
pushbutton on the front of the enclosure is pushed. If
necessary, the switch can also be operated manually. 

In addition to the four basic switch types just discussed,
there is a specialized design called the Bypass
Isolation Transfer Switch
.

Bypass Isolation Transfer Switch

The bypass isolation switch is designed for applications
where maintenance, inspection and testing must be per-
formed while maintaining continuous power to the load
(Figures 1-2 and 1-3).  This is typically required in criti-
cal life support systems and standby power situations
calling for safe system maintenance with no power dis-
ruptions.  Such a design allows for the quick removal of
the different switching devices for inspection, mainte-
nance or replacement.

The automatic transfer switch, non-automatic transfer
switch (electrically operated) and bypass isolation trans-
fer switch are the available types for the configuration
described in this manual.

Operation of the automatic transfer switch and the
bypass isolation switch are only discussed in this manu-
al (Sections 5 and 7 respectively).

1.2.2  DESIGN CONFIGURATION

The Cutler-Hammer transfer switch is a rugged, compact
design utilizing insulated case switches or insulated case
circuit breakers to transfer essential loads from one
power source to another (Figures 1-2 and 1-4). Switching
devices are interlocked to prevent both switching devices
from being closed at the same time. The versatile design,
in addition to standard transfer functions, offers an option-
al integral thermal and short circuit protection in either or
both switching devices.

Figure 1-1  Typical Load Transfer Switch (circuit break-
er type) Schematic

Normal
Source

Emergency

Source

Load

Summary of Contents for ATVISPE31000XSU

Page 1: ...I B ATS SD02 Effective 5 98 Replaces I B ATS SDO1 dated October 1996 Cutler Hammer Instructions for Cutler Hammer Drawout Transfer Switch and Bypass Isolation Switch...

Page 2: ......

Page 3: ...THAT CAN CAUSE DEATH OR SEVERE PERSONAL INJURY FOLLOW PROPER INSTALLATION OPERATION AND MAINTENANCE PROCEDURES TO AVOID THESE VOLTAGES WARNING TRANSFER SWITCH EQUIPMENT COVERED BY THIS INSTRUCTION BOO...

Page 4: ...T DESCRIPTION 3 1 General 7 3 2 Power Panel 7 3 2 1 Main Contacts 7 3 2 2 Switch Interlocks 8 3 2 3 Drawout Interlocks 8 3 2 4 Transfer Mechanism 9 3 2 5 Drawout Mechanism 9 3 3 Voltage Selection Pane...

Page 5: ...Bypass 26 7 3 3 Normal to Emergency Bypass 29 7 3 4 Emergency to Normal Bypass 29 7 4 Manual Operation when in Bypass Mode 30 7 4 1 Normal Bypass to Emergency Bypass 30 7 4 2 Emergency Bypass to Norm...

Page 6: ...r Switch NEMA 1 Enclosure 16 4 3 Side View and Rear View of Power Panel 18 4 4 Drawout Stationary 20 4 5 Seismic Tested and Approved Product Mounting Instructions 19 4 6 Secondary Control Block Contac...

Page 7: ...FAMILIARIZE PERSON NEL WITH THE STYLE OF PRESENTATION THIS WILL HELP TO INSURE THAT PERSONNEL ARE ALERT TO WARNINGS WHICH APPEAR THROUGH OUT THE DOCUMENT IN ADDITION CAUTIONS ARE ALL UPPER CASE AND B...

Page 8: ...cal operation feature is added The switch electrically transfers power when an appropriate pushbutton on the front of the enclosure is pushed If necessary the switch can also be operated manually In a...

Page 9: ...e Rating Type kA 800 100 100 85 2000 L 200 1000 100 100 85 2000 L 200 1200 100 100 85 2000 L 200 1600 100 100 85 3000 L 200 2000 100 100 85 3000 L 200 2500 100 100 85 4000 L 200 3000 100 100 85 4000 L...

Page 10: ...ment catalog numbers provide a significant amount of relevant information that pertains to a particular piece of equipment The catalog number identification table Table 1 2 provides the required inter...

Page 11: ...e Enclosure Arrangement of Poles Rating Frequency Type Listing Drawout Insulated Case E Two 2 0600 120VAC 60Hz A No Enclosure K UL Listed U Switches both Sources Three 3 0800 208VAC 60Hz B Type 1 S Fo...

Page 12: ...not discard the packing material until the equipment is ready for installation A plastic bag of documents will be found within the enclosure usually attached to the inside of the door Important docume...

Page 13: ...tion Panel Logic Panel IQ Transfer Solid State The components comprising the three panels are installed in accordance with the specific requirements of the circuit being controlled Each transfer switc...

Page 14: ...mechanically interlocked to the drawout mechanism to ensure that the switching device is always open when connecting or disconnecting it from the line and load stabs LIFTING THE PADLOCK LATCH WHILE A...

Page 15: ...chanism The switching device is closed by energizing a solenoid that releases the spring mechanism A shunt trip will open the switching device if energized 3 2 5 DRAWOUT MECHANISM The drawout mechanis...

Page 16: ...scription More detailed selections that must be made within a specific option are lettered For available options associated with the logic scheme refer to the specific logic document associated with t...

Page 17: ...IQ Analyzer Emergency Only Q IQ Analyzer Both N E Selectable R DP 4000 Normal Only S DP 4000 Emergency Only T DP 4000 Both N E Selectable 20A Rear Bus Connections Solderless lugs are furnished as stan...

Page 18: ...y of lights switches and pushbuttons depending upon the options required for a particular switch All switch doors are supplied with a heavy duty plastic accessory panel in place whether or not externa...

Page 19: ...rogram which requires an extensive follow up testing program for listed devices Standard UL1008 for automatic transfer switches lists devices under the re examination program which only requires a con...

Page 20: ...d to retard the action of relays or cover the logic in a way that restricts adjustments Maintain proper electrical clearances between live metal parts and grounded metal For installation and maintenan...

Page 21: ...ergency Power Cable Connections Normal Power Cable Connections Emergency Power Cable Connections Neutral Cable Connection Grounding Right hand side when facing front switch F I G H F I G H Transfer Di...

Page 22: ...152 4 23 24 59 0 30 00 76 2 23 24 59 0 28 44 72 2 3400 1542 4 Pole 800 2000A 68 00 172 7 60 00 152 4 29 24 74 3 30 00 76 2 29 24 74 3 28 44 72 2 4000 1814 3 Pole 2500 3000A 82 00 208 3 60 00 152 4 29...

Page 23: ...plate on the intelli gence panel of transfer switch agree with sys tem current and voltage Step 3 After the transfer switch is mounted provide conduit or cable openings as required Ensure that no meta...

Page 24: ...R SELECTION AND OR CONNECTION COULD RESULT IN EQUIPMENT DAMAGE 4 6 MOUNTING SWITCHING DEVICE IN THE DRAW OUT MECHANISM When mounting the switching device in the drawout mechanism ensure that the exten...

Page 25: ...cleats must be ATVISP NTVSSP Figure 4 5 Seismic Tested and Approved Product Mounting Instructions Switch Type Amp Rating Mounting Bolt Torque ATVSSP 600 4000A 50 ft lbs 68 Nm NTVSSP 500 4000A 50 ft l...

Page 26: ...es up correctly with the indexing lever 4 7 WIRING POWER CONDUCTORS AND CONTROL WIRING MAY HAVE VOLTAGE PRESENT THAT CAN CAUSE SEVERE PERSONAL INJURY OR DEATH DE ENERGIZE ALL POWER OR CONTROL CIRCUIT...

Page 27: ...e manual handle without first isolating the control circuit causes an automatic transfer 5 2 AUTOMATIC TRANSFER SWITCH The operating sequence of an automatic transfer switch is dictated by the switch...

Page 28: ...ltage the logic causes the normal relay to pickup The normal relay closes certain contacts while opening others This starts the return to the normal power source and normal transfer switch operation D...

Page 29: ...CE IS IN THE CONNECTED POSITION The switching device will not close in the WITHDRAWN position 6 2 SWITCH POSITION The drawout mechanism has four positions They are achieved by lifting the padlock latc...

Page 30: ...H TO SER VICE WITHOUT INSTALLING THE DEADFRONT SHIELD Return the switching device to the desired position Replace the deadfront shield when the switch is in the DISCONNECT position 6 4 OPERATIONAL CHE...

Page 31: ...e causing the transfer switch to start the transfer sequence If the push button is held down the transfer switch will transfer the load to the emer gency switch Releasing the button will restore regu...

Page 32: ...sed light will no longer be illuminated 9 Remove the key from the normal bypass switch by turning the key counterclockwise while pushing up on the lever next to the key interlock This will lock the no...

Page 33: ...0 Operational High Load Communications Trip Time Overcurrent Curve Shape Pickup x In Time Multiplier Pickup x In Time Program Phase Ground I I I RMS Amperes Settings Test Time Trip Cause Test Program...

Page 34: ...000 Operational High Load Communications Trip Time Overcurrent Curve Shape Pickup x In Time Multiplier Pickup x In Time Program Phase Ground I I I RMS Amperes Settings Test Time Trip Cause Test Progra...

Page 35: ...k the emergency bypass switching device to prevent it from closing 10 Insert the key in the normal switching device and turn the key clockwise which will release the lever to the left of the key inter...

Page 36: ...ing 3 Insert the key in the emergency bypass switching device and turn it clockwise to release the lever to the left of the key interlock This will unlock the emergency bypass switching device 4 Open...

Page 37: ...OBLEM SOLV ING ONLY PROPERLY TRAINED PERSONNEL FAMILIAR WITH THE TRANSFER SWITCH EQUIPMENT AND ITS ASSOCIATED EQUIPMENT SHOULD BE PERMIT TED TO PERFORM THE PROBLEM SOLVING FUNC TION IF AN INDIVIDUAL D...

Page 38: ...A2 on the normal switching device spring release coil Does the voltage measure 120 VAC 10 volts Record reading If YES Check spring release coil in normal switching device If NO Check wiring to A1 and...

Page 39: ...ion by this type of equipment inspection and maintenance checks should be made on a regularly scheduled basis Since equipment maintenance will consist mainly of keeping the equipment clean the frequen...

Page 40: ...ity c Inspect switching devices for dust dirt soot Remove dust dirt soot grease moisture and corrosion grease moisture or corrosion contamination from the surface of the switching device using a dry s...

Page 41: ...I B ATS SD02 Page 35 Effective 5 98...

Page 42: ...I B ATS SD02 Page 36 Effective 5 98...

Page 43: ......

Page 44: ...tract between the purchaser and Cutler Hammer NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF FITNESS FOR A PAR TICULAR PURPOSE OR MERCHANTABILITY OR WARRANTIES ARISING FROM COURSE OF DEAL...

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