5228
MED
SHOCKS ONLY
1437
1438
Bag J
Bag J
Bag J
Bag J
Bag J
Shock Assembly
Shock Assembly
Shock Assembly
Shock Assembly
Shock Assembly
5274 Qty 2
4-40 x 1/2 SH Screw
-Parts for
Step#1
1437 Qty 4
Bladder
1425 Med / 1426 Short Qty 2ea
2 Med / 2 Short Shock Body
-Parts for
Step#2
1429 Med / 1430 Short Qty2ea
2 Med / 2 Short Shock Shaft
1250 Qty 8
O- Ring
5230
- Attach 1436 Shock Piston to
Shock Shaft using 5230 E-Clips
to secure.
STEP #1
STEP #2
TIP: To press clip in easiest, compress the
clip so the diameter is a little smaller.Insert
open end of clip first, working counter-
clockwise to the bent end as shown.
- Snap Pivot Ball into the 5228 Ball End. Thread the
Ball End onto the Med Shock until the Ball End is
flush with the end of threads on the shaft. Do the
same with the 5235 Ball Cup to the Short Shock.
- Press the 1437 Firm Bladder (BLACK) into the
Threaded Shock Cap so the dome of the
bladder points away from the Eyelet Cap.
- Thread 1433 Spring Collar onto the
Shock Body.
-NOTE: See shock filling tips for more
instructions.
SHOCK FILLING INSTRUCTIONS:
2) Slowly move the
shaft up and down
several times to allow
air bubbles to escape
to the top.
1) Holding the
shock upright,
fill with oil until
the top of the
body.
3) Refill with
oil to the top
of the shock
body.
5) Move the shock shaft in and out a
few times and then push it all the way
in. It should be easy to push the shaft
in until the eyelet hits the body.
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
Filling Shocks: Steps 1-4 Setting Shock Rebound: Steps 5-8
4) Thread the Eyelet Cap
assembly onto the Shock
Body until it is hand
tight. Oil should seep
out of the bleed hole
in the Threaded Cap.
6) Then the shaft
should push itself
out to its full length
slowly.
7) If the shock does not push
out this far there is not enough
oil in it. Add just a little oil and
try steps 5-6 again.
8) If the shockrebounds too fast , or you cannot
push the shaft in until the eyelet hits the body, there
is too much oil. Loosen the cap about 2 full turns
and pump out a small amount of oil by pushing the
shaft in. Retighten the cap and try steps 5-6 again.
STEP #3
1434 Qty4
Shaft Guide
1435 Qty 6
Reatining Clip
1436 Qty4
Piston
M
5230 Qty 12
E-Clip
1:1
-Parts for
Step#3
1438 Qty4
1 Piece Cap
1433 Qty4
Spring Collar
1488 Qty2
8# Spring
1407 Qty4
Spring Bucket
1408 Qty4
Mount Ball
5277 Qty 4
4-40 x 7/8 SH Screw
5217 Qty 4
4-40 Lock Nut
1436
1429 MED
1430 SHORT
1425 MED
1426 SHORT
1434
1435
1250
- Slide 1488 Chrome Springs on the Med
Shocks, the 1492 Orange Springs on the
Short Shocks. Secure using the 1407 Spring
Bucket.
2214
OIL
NOTE: Put a few
drops of oil on the
O-Rings!
OIL
OIL
OIL
- Press 1250 O-rings into the Shock
Body followed by 1434 Shaft
Guide. Retain using 1435 Clip.
5235 Qty 2
Ball Cup
8122 Qty 2
Ball Stud
5228 Qty2
Short Ball End
5228 Qty2
Pivot Ball
5235
FOR SHORT
SHOCKS
SHOCK
EYELET
1408
5217
5274 INNER HOLE
1492 Qty2
12# Spring
2214 Qty 4
.250” Hex Spacer
40 wt
suggested
starting point.
BUILD 2 SHORT & 2 MED
LENGTH SHOCKS!
- USE #1429 SHAFT WITH
#1425 BODY.
- USE #1430 SHAFT WITH
#1426 BODY .
1433
REAR SHOCK: Insert 5277 Screw thru hole
shown in rear tower. Thread 2214 onto the
screw. Place shock over screw and retain with
Shock Eyelet and Nut. Fasten the shock to
the arm using 5274 Screw.
FRONT SHOCK: Insert 5277 Screw thru
5212 Washer and then thru the Shock Cap.
Slide the Shock Eyelet over the screw and
tighten the 2214 to it. Attach to the tower
by holding the 2214 and fastening with
the Locknut. Thread the 8122 to the arm as
shown and snap the shock ball cup to it.
5212 Qty 2
Washer
5217
2214
SHOCK
EYELET
5212
WASHER
5277
UPPER/4TH
FROMOUTER
8122
