•
Check each item listed below.
•
Use proper operating, service, and maintenance manual for specific information and settings
•
If an item is found to be unacceptable make the necessary repairs and check the “repaired” box.
•
When all items are “acceptable”, the unit is ready for service.
•
If an item is found to be unacceptable, make the necessary repairs and check the “repaired” box. When all items
are “acceptable,” the unit is ready for service.
Y — Yes/Acceptable N — No/Unacceptable R — Repaired
Description
Y
N
R
VISUAL INSPECTIONS
Perform all the checks on the Pre-Start Inspection Checklist.
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Inspect the condition of hydraulic fluid in reservoir. Oil should have a clear amber color.
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Inspect the entire machine for signs of damage, broken welds, loose bolts, or improper repairs.
(Check for corrosion, cracking, abrasion, etc.)
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Check that all snap rings are secure in grooves on pivot pins
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Check if tires are leaning in or out.
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Verify that bubble level is in place.
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Verify that maintenance and inspection records are up t o date.
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Check the hydraulic fluid level with the platform fully lowered.
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Functional Tests
Perform all check on Pre-Start inspection checklist.
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Functions operate smoothly
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Functions operate over full range of motion
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Emergency lowering — Manual override functions properly
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Check that the platform does not drift down with a full load
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Wheels lubricated if needed
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Comments:
DATE:
INSPECTED
BY:
SECTION 3 | MAINTENANCE CHECKLISTS
3.2 | FREQUENT INSPECTION CHECKLIST
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO
MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO
EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS,
WHICHEVER COMES FIRST.
MODEL: SERIAL NUMBER:
MAINTENANCE & TROUBLESHOOTING
HB-P4.5/HB-P5.0
SUPO-648
REV G
16
SECTION 3 | MAINTENANCE CHECKLISTS
3.3 | PRE-DELIVERY/ANNUAL CHECKLIST
AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED, AND ADJUSTED TO
MANUFACTURER’S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO
EACH SALE, LEASE, OR RENTAL, AND EVERY 3 MONTHS OR 150 HOURS,
WHICHEVER COMES FIRST.
MODEL: SERIAL NUMBER:
•
Check each item listed below.
•
Use proper operating, service, and maintenance manual for specific information and settings
•
If an item is found to be unacceptable make the necessary repairs and check the “repaired” box.
•
When all items are “acceptable”, the unit is ready for service.
•
If an item is found to be unacceptable, make the necessary repairs and check the “repaired” box. When all items
are “acceptable,” the unit is ready for service.
Y — Yes/Acceptable N — No/Unacceptable R — Repaired
BASE:
Y
N
R
PLATFORM:
Y
N
R
Inspect slide tracks for damage
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All rails in place/secure
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All frame bolts tight
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No bent rails
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Pump Secure
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No broken welds
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DC motor secure
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Platform power outlet safe/working (if installed)
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Battery Hold Downs Secure
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Entrance gate closes freely
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Batteries Fully Charged
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Cables in place/secure
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Counterweights secured
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FUNCTIONS:
Wheels: Grease casters
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Elevate/Lower Operational
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Wheels: Bolts/Nuts Tight
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Master Power Switch Breaks Circuits
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Maintenance Locks: Pins storage
location
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Emergency Stop Breaks Circuits
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All Shields/Guards in place
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Emergency Down Operational
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Hydraulic Oil Level
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Motion Alarms Functional
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Check all hydraulic hoses for leaks
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Brakes: Operational
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Check all hydraulic fittings for leaks
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Bubble Level in Place
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SCISSORS
When beginning to elevate, overload light and
alarm activate. Then, if not overloaded, allows
elevation to continue, and light and alarm stop.
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No Broken Welds
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When overloaded, platform stops elevating.
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Ret. Rings Secure on Pivots
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Check battery Voltage: <12.5V, charge.
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No Bent Beam Members
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WIRING/OTHER:
All rollers turn freely
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Switches secure
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DECALS:
Contactor(s) secure
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Legibility
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Tight on terminals (no loose wiring)
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Correct capacity noted
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Operator / Service Manual Included
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Proper placement quantity
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Battery Charger Secure / Operational
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COMMENTS:
Date: Inspected By:
MAINTENANCE & TROUBLESHOOTING
HB-P4.5/HB-P5.0
SUPO-648
REV G
17
