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SECTION 8 | WARRANTY

LIMITED WARRANTY

Warranty Statement—International 

LIMITED WARRANTIES

Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) 
warrants to the first end-user (“Buyer”) that:

Limited Product Warranty 

For a period of 24 months from the date that a new product manufactured by the Company (“Product”) 
is delivered to the Buyer, the Product will (i) conform to the specifications published by the Company for 
such Product as of the date of delivery; and (ii) be free of any defect in material and/or workmanship under 
normal use and maintenance; and

Extended Structural and Chassis Warranty  

For a period of 60 months from the date that the Product is delivered to the Buyer, the chassis and other 
structural components  of such Product will be free from defects in material and/or workmanship under 
normal use and maintenance.

EXCLUSIONS / WHAT IS NOT COVERED

 

The following items are NOT covered under this Limited Warranty:

Defects in, and damage or loss relating to, any batteries incorporated by the Company into or made a part 
of the Product. Any such defects, damage or loss shall be exclusively covered by the battery manufacturer’s 
warranty, if any. For more information regarding the battery warranty, the Buyer should contact the battery 
manufacturer using the contact information shown on the battery;

Damage or loss resulting from or caused by carrier handling; 

Damage or loss resulting from or caused by normal wear and tear, weathering, lack of use or use with 
incompatible equipment or software;

Damage resulting from or caused by improper maintenance, improper handling or storage, improper use, 
abuse, neglect, operation beyond rated capacity, or operation after discovery of defective or worn parts; 

Any part, component or assembly altered or modified in any way not approved in writing by the Company; 

Damage to any equipment or parts not manufactured by the Company; and
Acts of God, accidents or any other causes beyond the Company’s reasonable control. 

MAKING A WARRANTY CLAIM

As a prerequisite to making any claim under this Limited Warranty, Buyer must give the Company written 
notice of any suspected defect promptly after discovery. Such notice shall specifically identify the suspected 
defect, the original delivery date and complete Buyer identification and location information. The Company 
will not accept any Product for warranty service without receiving Buyer’s written notice and issuing a return 
goods authorization. Buyer shall retain all defective Products or parts, components or assemblies thereof for a 
minimum period of six (6) months. If requested by the Company, Buyer shall return the defective Product, or 
parts, components or assemblies thereof, to the Company, F.O.B, Company’s designated location.  All returned 
Products or parts, components or assemblies thereof that are replaced under this Limited Warranty shall 
become the property of the Company. The Company reserves the right to review Buyer’s maintenance and 
operation records and procedures to determine if the alleged defect(s) were due to any of the items listed in 
Sections 2 of this Limited Warranty. The Company shall not be liable for any claim under this Limited Warranty if 
Buyer fails to satisfy the conditions set forth in this Section.

EXCLUSIVE WARRANTY REMEDIES

MAINTENANCE & TROUBLESHOOTING
HB-P4.5/HB-P5.0

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SECTION 8 | WARRANTY

Exclusive Repair or Replace Remedy

The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product 
occurring during the warranty periods set forth in Section 1 of this Limited Warranty shall be for the 
Company, at its option, to repair or replace (or have one of its designated authorized dealers repair 
or replace) the Product or part, component or assembly thereof that contains a defect in materials or 
workmanship. The Company reserves the right, at its discretion, to use new, remanufactured or refurbished 
replacement parts. Notwithstanding anything in this Limited Warranty to the contrary, the Company 
shall not be obligated to replace the entire Product if a covered defect can be remedied by the repair or 
replacement of a defective part, component or assembly. The Company shall be responsible for the cost of 
all parts necessary to remedy such defect. Buyer shall be responsible for payment of any costs or fees due 
to the authorized dealer to perform any warranty service.

DISCLAIMER OF OTHER EXPRESS AND IMPLIED WARRANTIES

Except for the limited warranties set forth in section 1 above, the company makes no other representations 
or warranties and hereby disclaims all express or implied representations or warranties regarding the 
product, including, without limitation, any implied warranty of merchantability, non-infringement of 
proprietary or third-party rights or fitness for a particular purpose. There are no warranties which extend 
beyond the description on the face hereof. No employee or representative of the company or any of its 
authorized dealers is authorized to modify any term, condition or limitation in this limited warranty unless 
such modification is made in writing and signed by an officer of the company.

LIMITATION OF LIABILITY  

Notwithstanding anything in this warranty to the contrary, in no event shall the company or any of its affiliates or 
subsidiaries be liable to buyer for any indirect, special, exemplary, punitive or consequential damages (including 
lost profits, lost revenue, down time, loss of business opportunity or other economic losses), whether in an 
action in contract or tort (including negligence and strict liability) or otherwise, even if the company has been 
specifically advised of the possibilities of such damages.

Version 1.15.16

MAINTENANCE & TROUBLESHOOTING
HB-P4.5/HB-P5.0

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39

Summary of Contents for HY-BRID LIFTS I HB-P4.5

Page 1: ...MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 648 REV G HB P4 5 HB P5 0 SERIES I BY CUSTOM EQUIPMENT LLC ...

Page 2: ...safety manual is considered a part of the work platform and contains instructions and operating procedures essential to properly and safely operate the Custom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should no...

Page 3: ...HEMATIC 18 4 2 ELECTRICAL SCHEMATIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM 22 5 2 UPPER CONTROL WIRING DIAGRAM 24 SECTION 6 TROUBLESHOOTING FLOWCHARTS 26 6 1 TROUBLESHOOTING FLOWCHART POWER 26 6 2 TROUBLESHOOTING FLOWCHART ELEVATING 28 6 3 TROUBLESHOOTING FLOWCHART LOWERING 30 SECTION 7 PARTS DIAGRAMS 32 7 1 SAFETY AND CONTROL DECALS 32 7 2 MAIN POWER SAFETY CIRCUIT 33 7 3 ELEVATE LOWE...

Page 4: ... the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equipment LLC but by the various safety boards in your area as well as additional requirements set forth by EN 280 If you come across a situation that you think might be unsafe stop the platform and request further information from qualified sources before proceeding 1 1 SAFETY SYMBOLS MAINTE...

Page 5: ...gs and cautions on machine and in manual Keep oil grease water etc wiped from standing surfaces and handholds Before making any adjustments lubricating or performing any other maintenance shut off all power controls Battery should always be disconnected during replacement of electrical components Keep all support equipment and attachments stowed in their proper place Use only approved nonflammable ...

Page 6: ...nless water level is below the plates Slide cabinet open to access battery Remove battery caps and check fluid level Fill each cell if needed to split ring with distilled water Reinstall caps Wash all dirt debris acid etc off battery whenever corrosion is detected Use a solution of 5ml baking soda per 0 95 liters of warm water Coat terminals with a commercially available coating Close cabinet and l...

Page 7: ...al use no components should require adjustment Contact the manufacturer if adjustments are required 2 6 EXAMINATION REPAIR REPLACEMENT OF LIMITED LIFE COMPONENTS With proper use regular battery charging and regular inspection there are no limited life components that require routine replacement 2 7 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check...

Page 8: ...rty machine cannot be properly inspected Y Yes Acceptable N No Unacceptable R Repaired Description Y N R VISUAL INSPECTIONS Check that there are no damaged dented or bent structural members ڧ ڧ ڧ There are no loose or missing parts ڧ ڧ ڧ Check that warning and instructional labels are legible and secure Ensure that load capacity is clearly marked ڧ ڧ ڧ Check the platform rails and safety gate for ...

Page 9: ...TED SERVICED AND ADJUSTED TO MANUFACTURER S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 3 MONTHS OR 150 HOURS WHICHEVER COMES FIRST MODEL SERIAL NUMBER Check each item listed below Use proper operating service and maintenance manual for specific information and settings If an item is found to be unacceptable make the necessary repairs and check the repaired box...

Page 10: ...ICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC Part No HS HB P4 5 5 0 MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 18 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 19 ...

Page 11: ... 72 5 1 6 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 20 0 0 2 3803 62 12 62 12 23 5 7 83 9 9 62 12 23 5 7 2 1 9 9 12 5 9 6 5 37 21 7 1 7 5 6 6 5 9 63 2 211 7 216 72 7 0 5 21 027 21 50 237 6 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 3 57 12 6 75 6 0 7 3 6 1 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTI...

Page 12: ...BLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 22 833 5 21752 12 1 50 8 5 29 5 2 0 7 6 7 237 21 6 1 21 7 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 5 1 5 0 3 6 2 127 6 5 1 1 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 6FKHPDWLF 5 1 5 9 6 5 37 21 2 1 7 5 9 0RYH HDFRQ LUH WR 2SS 6LGH RI LVF 6Z 2 6 7 2 7 3352 SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV ...

Page 13: ... 17 1 35235 7 5 72 86720 48 30 17 1 6 2 1 1 MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 24 SECTION 5 WIRING DIAGRAMS 12 5 12 1 0 7 6 7 77 77 3803 62 83 2 6 25 1 5 1 XVWRP TXLSPHQW QF 5LFKILHOG 3KRQH 7 3 835 7 6 2 127 6 5 1 3 7 7 21 7 7 7 37 21 17 1 86 21 25 7 385326 25 7 6 2 1 63 0 7 LULQJ LDJUDP 5 1 5 9 6 5 37 21 2 1 7 5 9 77 0 7 5 5 1 6 2 6 7 2 7 3352 MAINTENANCE TROUBLESHOOTING H...

Page 14: ...RTS 6 1 TROUBLESHOOTING FLOWCHART POWER Troubleshooting Step 1 Main Power MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 26 SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 27 ...

Page 15: ...S 6 2 TROUBLESHOOTING FLOWCHART ELEVATING Troubleshooting Step 2A Elevating MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 28 SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 29 ...

Page 16: ...TS 6 3 TROUBLESHOOTING FLOWCHART LOWERING Troubleshooting Step 2B Lowering MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 30 SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 31 ...

Page 17: ...BSITE DE679 DECAL HYDR FLUID DE706 DECAL UPR DE718 DECAL CE MARK DE723 DECAL WHEEL LOAD HB P4 5 DE727 DECAL KEEP DE728 DECAL CLEAR DE729 DECAL WHEEL LOAD HB P5 0 DE730 DECAL OL ALARM DE731 DECAL QR CODES DE739 DECAL LWR DE740 DECAL LWR PWR DE742 DECAL CAPACITY 550 1P I WO SO MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 32 7 2 MAIN POWER SAFETY CIRCUIT SECTION 7 PARTS DIAGRAMS Item Pa...

Page 18: ...Lever 10 HARD 650 7 16 Shaft Collar 11 HYDR 044 FL3 Hirschmann Connector with Diode 12 144 21 012 51 K Hydraulic Cylinder 13 HARD 644 06 Emergency Down Cable 13 HARD 644 07 Emergency Down Cable Handle only 14 HYDR 674 Start Solenoid 12 V 15 HYDR 665 Up Valve 15 HYDR 673 Up Valve Coil 16 HYDR 050 7 Hydraulic Pump 17 HYDR 032 Hydraulic Fluid Not available as a replacement part Replace with Flomite 1...

Page 19: ... 0 SUPO 648 REV G 36 SECTION 7 PARTS DIAGRAMS 7 5 COVERS OTHER Item Part Number Description 1 HARD 086 Level 2 1000132101 Cabinet Latch 3 1000307601 Gate Latch HARD 649 SCREW 1100 Gate Latch Mounting Hardware 1 4 X 1 25 Barrel Screw 10 24 10 24 X 1 2 Screw 4 HARD 606 2 Gate Sprinng HARD 649 SCREW 1100 Gate Spring Mounting Hardware 1 4 X 1 25 Barrel Screw 10 24 10 24 X 1 2 Screw 5 HARD 603 Manual B...

Page 20: ...oducts or parts components or assemblies thereof that are replaced under this Limited Warranty shall become the property of the Company The Company reserves the right to review Buyer s maintenance and operation records and procedures to determine if the alleged defect s were due to any of the items listed in Sections 2 of this Limited Warranty The Company shall not be liable for any claim under th...

Page 21: ...NSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 40 SECTION 9 INSPECTION AND REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 41 ...

Page 22: ...NOTES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 42 NOTES MAINTENANCE TROUBLESHOOTING HB P4 5 HB P5 0 SUPO 648 REV G 43 ...

Page 23: ... 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com Service Customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with specified EN 280 requirements Revision Date June 2016 Printed In The USA BY CUSTOM EQUIPMENT LLC ...

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