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Custom Equipment Hy-Brid Lifts HB-P527, Maintenance And Troubleshooting Manual

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Custom Equipment Hy-Brid Lifts HB-P527 Maintenance And Troubleshooting Manual Download Page 34

Maintenance & Troubleshooting Manual
HB-P527

SUPO-643

REV A

34

SECTION 7 |  PARTS DIAGRAMS

7.4 | WHEELS/BREAKS

ITEM #

PART #

DESCRIPTION

1

143-21-008-50-K

Rigid Caster Assembly

2

143-21-009-50-K 

Swivel Caster Assembly

3

WHEE-706-KIT
WHEE-002-1
WHEE-002-2

Wheel 20.32 cm (8”)
Bearing Kit
Axle Kit

4

HARD-690

Spring

5

143-01-023-02

Brake Actuator

6

143-01-026-02

Brake Cam

Courtesy of Crane.Market 

Summary of Contents for Hy-Brid Lifts HB-P527

Page 1: ...HB P527 SERIES 1 MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 643 REV A Courtesy of Crane Market...

Page 2: ...REPAIRS 10 SECTION 3 MAINTENANCE CHECKLISTS 11 3 1 PRE START INSPECTION CHECKLIST 12 3 2 FREQUENT INSPECTION CHECKLIST 13 3 3 FREQUENT INSPECTION CHECKLIST 14 SECTION 4 TECHNICAL REFERENCES 16 4 1 HY...

Page 3: ...43 REV A 3 INDEX OF FIGURES FIGURE 1 Maintenance Lock Use 7 FIGURE 2 Maintenance Lock Storage 7 FIGURE 3 Battery Charger LED Display 9 FIGURE 4 Platform Control Removal 10 Revisions Revision A Initial...

Page 4: ...HB P527 SUPO 643 REV A 4 NOTES If There Is A Question About Application And Or Operation Contact Custom Equipment Inc 2647 Hwy 175 Richfield WI 53076 U S A P 1 262 644 1300 F 1 262 644 1320 www hybrid...

Page 5: ...tom Equipment Hy Brid Lift Users must read and understand all information in the Safety and Operations Manual before operation DANGER THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR...

Page 6: ...their necessary tools and materials to overhead work locations Vibration does not create significant hazards on this machine An operator of any type of work platform is subject to certain hazards that...

Page 7: ...maintenance locks have been engaged Remove all rings watches and jewelry when performing any maintenance Do not wear long hair unrestrained or loose fitting clothing and neckties which may become caug...

Page 8: ...not overfill When the cells are too full fluid will seep out when charging The solution is at its prop er strength when the battery is manufactured Use distilled water and keep fluid up to proper leve...

Page 9: ...ER BATTERY 1 STATUS BATTERY 1 STATUS POWER POWER BATTERY 1 STATUS CHARGING CHARGING READY CHARGING READY READY Green LED ON Green LED ON Green LED ON Green LED ON Red LED OFF Green LED OFF Red LED ON...

Page 10: ...there are no limited life components that require routine replacement 2 8 SAFETY DEVICES AND SYSTEMS REQUIRING CHECKS Check safety functions as part of daily inspection Check that the brakes are hold...

Page 11: ...perform satisfactorily with a minimum of service and repair Make checks at the stated intervals or more frequently if required by local operating conditions The follow ing inspection checklists are re...

Page 12: ...ng and instructional labels are legible and secure Ensure that load capacity is clearly marked Check the platform rails and safety gate for damage Platform and base controls are not missing damaged or...

Page 13: ...e N No Unacceptable R Repaired Description Y N R Visual Inspections Perform all the checks on the Pre Start Inspection Checklist Inspect the condition of hydraulic fluid in reservoir Oil should have a...

Page 14: ...secure Platform power outlet safe working if in stalled Battery Hold Downs Secure Entrance gate closes freely Batteries Fully Charged Cables in place secure Counterweights secured Functions Wheels Gre...

Page 15: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 15 SECTION 3 MAINTENANCE CHECKLISTS THIS PAGE WAS INTENTIONALLY LEFT BLANK Courtesy of Crane Market...

Page 16: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 16 SECTION 4 TECHNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC Part No HS HB P3 6 527 Courtesy of Crane Market...

Page 17: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 17 SECTION 4 TECHNICAL REFERENCES Courtesy of Crane Market...

Page 18: ...4 2 ELECTRICAL SCHEMATIC Part No WS 143 20 001 50 NC NO NC 5 4 20 AMP Armguard Signal Motion Alarm if so Equipped Beacon Light if so Equipped 20 AMP A B C D 5 6 7 8 8 7 6 5 THIS DRAWING IS CONFIDENTI...

Page 19: ...IZE ORIGINALLY DRAWN BY DJS Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 09 11 2015 WS HB P527 SCALE 1 1 DO NOT SCALE DRAWING ON THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR...

Page 20: ...ING DIAGRAM Part No WD 143 20 001 50 DOWN UP PUMP RESERVOIR HYD PUMP M BATTERY BATTERY CHARGER POWER SWITCH 143 01 025 51 143 01 025 50 ELEC 641 002 A B C D 5 6 7 8 8 7 6 5 THIS DRAWING IS CONFIDENTIA...

Page 21: ...m Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE 09 11 2015 WD HB P527 SCALE 1 1 DO NOT SCALE DRAWING THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED S...

Page 22: ...L WIRING DIAGRAM Part No WD 143 21 004 50 2 1 NO ENABLE 2 1 NC E STOP 2 1 NO ELEV 2 1 NO LWR TDR 5 4 3 2 1 ARMGUARD TIMER ALARM LED L 20 L 21 L 22 L 23 L 24 L 25 L 28 A B C D 5 6 7 8 8 7 6 5 THIS DRAW...

Page 23: ...RAWN BY Custom Equipment Inc Richfield WI 53076 Phone 262 644 1300 DATE WD HB P527 UPR CTL SCALE 1 1 DO NOT SCALE DRAWING CTATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WH...

Page 24: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 24 SECTION 6 TROUBLE SHOOTING FLOWCHARTS 6 1 TROUBLESHOOTING FLOWCHART POWER Troubleshooting Step 1 Main Power Courtesy of Crane Market...

Page 25: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 25 SECTION 6 TROUBLE SHOOTING FLOWCHARTS Courtesy of Crane Market...

Page 26: ...eshooting Manual HB P527 SUPO 643 REV A 26 SECTION 6 TROUBLE SHOOTING FLOWCHARTS SECTION 6 TROUBLE SHOOTING FLOWCHARTS 6 2 TROUBLESHOOTING FLOWCHART ELEVATING Troubleshooting Step 2A Elevating Courtes...

Page 27: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 27 SECTION 6 TROUBLE SHOOTING FLOWCHARTS SECTION 6 TROUBLE SHOOTING FLOWCHARTS Courtesy of Crane Market...

Page 28: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 28 SECTION 6 TROUBLE SHOOTING FLOWCHARTS 6 3 TROUBLESHOOTING FLOWCHART LOWERING Troubleshooting Step 2B Lowering Courtesy of Crane Market...

Page 29: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 29 SECTION 6 TROUBLE SHOOTING FLOWCHARTS Courtesy of Crane Market...

Page 30: ...e www hybridlifts com for more complete part listings and earlier revisions Sev eral parts are mode serial number or manufacture date specific Contact your dealer for replacement part availability and...

Page 31: ...PUMPB1 3 ELEC 047 6 BATTERY 12V GR24 AGM 4 HARD 684 BATTERY STRAP VELCRO 5 ELEC 634C TERMINAL COVER RED 6 ELEC 633 2 SWITCH BATT DISCONNECT 6 ELEC 633 3 SPARE KEY 8 ELEC 634D TERMINAL BOOT BLACK 9 EL...

Page 32: ...Maintenance Troubleshooting Manual HB P527 SUPO 643 REV A 32 SECTION 7 PARTS DIAGRAMS SECTION 7 PARTS DIAGRAMS 7 3 ELEVATE LOWER CIRCUIT PARTS Courtesy of Crane Market...

Page 33: ...005 02 Spacer 8 HYDR 050 8 Hydraulic Pump 9 HYDR 673 HYDR 665 Up Valve Coil Up Valve 10 HYDR 674 Start Solenoid 12V 11 HYDR 673 HYDR 007 2E 5 Down Valve Coil 12V Down Valve 12 WHEE 605 P Shaft Spacer...

Page 34: ...HEELS BREAKS ITEM PART DESCRIPTION 1 143 21 008 50 K Rigid Caster Assembly 2 143 21 009 50 K Swivel Caster Assembly 3 WHEE 706 KIT WHEE 002 1 WHEE 002 2 Wheel 20 32 cm 8 Bearing Kit Axle Kit 4 HARD 69...

Page 35: ...527 SUPO 643 REV A 35 SECTION 7 PARTS DIAGRAMS 7 5 COVERS OTHER 4 3 5 6 6 7 2 1 ITEM PART DESCRIPTION 1 1000307601 RAIL GATE LATCH 2 HARD 086 LEVEL BUBBLE 3 143 05 003 01 COVER PUMP 4 143 05 001 01 CO...

Page 36: ...nt or software Damage resulting from or caused by improper maintenance improper handling or storage improper use abuse neglect operation beyond rated capacity or operation after discovery of defective...

Page 37: ...ximum labor amount Current versions of the company s fsr and flat rate guides are incorporated by reference into this limited warranty For a current copy of the company s fsr and flat rate guides buye...

Page 38: ...d WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment Inc These machines comply with ANSI SIA A92...

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