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Frequent Inspection Checklist 

 

WARNING

AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S 

REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 

3 MONTHS OR 150 HOURS, WHICHEVER COMES FIRST

.

 

MODEL NUMBER HB-P830CE   SERIAL NUMBER ______________ 

x

 

Check each item listed below. 

x

 

Use proper operating, service, and maintenance manual for specific information and settings 

x

 

If an item is found to be unacceptable make the necessary repairs and check the “repaired” box. 

x

 

When all items are “acceptable”, the unit is ready for service. 

 
 

Description

Y

N

R

Visual Inspections 

Perform all checks on the Pre-Start Inspection Checklist. 

 

 

 

 

Inspect the condition of hydraulic fluid in reservoir.  Oil should have a clear amber color.  

 

 

 

Inspect the entire machine for signs of damage, broken welds, loose bolts, or improper repairs. (Check 
for corrosion, cracking, abrasion, etc.) 

 

 

 

Check that all snap rings are secure in grooves on pivot pins. 

 

 

 

Check if tires are leaning in or out. 

 

 

 

Verify that bubble level is in place. 

 

 

 

Verify that maintenance and inspection records are up to date. 

 

 

 

Functional Tests 

Perform all checks on the Pre-Start Inspection Checklist. 

 

 

 

 

Functions operate smoothly. 

 

 

 

Functions operate over full range of motion. 

 

 

 

Emergency Lowering—Manual override functions properly. 

 

 

 

Ground Controls override platform controls. 

 

 

 

Check that the platform does not drift down with a full load. 

 

 

 

Wheels lubricated if needed. 

 

 

 

Comments: 

 
 
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DATE _______________     INSPECTED BY _______________________________  

 

 
 

Part# SUPO-633E 
REV C

Page 12 of 34

Pre-Delivery/Annual Inspection Checklist 

 

WARNING

AERIAL PLATFORMS SHALL BE INSPECTED, SERVICED AND ADJUSTED TO MANUFACTURER'S REQUIREMENTS BY A QUALIFIED 

MECHANIC PRIOR TO EACH SALE, LEASE, OR RENTAL, AND EVERY 12 MONTHS

.

 

MODEL NUMBER: HB-P830CE   SERIAL NUMBER ______________ 

x

 

Check each item listed below. 

x

 

Use proper operating, service, and maintenance manual for specific information and settings 

x

 

If an item is found to be unacceptable make the necessary repairs and check the “repaired” box. 

x

 

When all items are “acceptable”, the unit is ready for service. 

 

Check 

Y  N  R 

Check 

Y  N  R 

Base:

 

 

 

 

 

Inspect slide tracks for damage 

 

 

 

Decals:

 

All frame bolts tight 

 

 

 

Legibility 

 

 

 

Pump Secure 

 

 

 

Correct capacity noted 

 

 

 

DC motor secure 

 

 

 

Proper placement quantity 

 

 

 

Battery Hold Downs Secure 

 

 

 

Wiring:

 

Batteries Fully Charged 

 

 

 

Switches secure 

 

 

 

Counterweights secured 

 

 

 

Contactor(s) secure 

 

 

 

Wheels:  Grease Casters 

 

 

 

Tight on terminals (No loose wiring) 

 

 

 

Wheels: Bolts/Nuts Tight 

 

 

 

Functions:

 

Maintenance Locks: Pins in storage location 

 

 

 

Elevate/Lower  Operational 

 

 

 

All Shields/Guards in place 

 

 

 

Emergency Stop Breaks Circuits 

 

 

 

Hydraulic Oil Level 1” from top 

 

 

 

Emergency Down Operational 

 

 

 

Check all hydraulic hoses for leaks 

 

 

 

Motion Alarms  Functional 

 

 

 

Check all hydraulic fittings for leaks 

 

 

 

Brakes: Operational 

 

 

 

Scissors:

 

Bubble Level in Place 

 

 

 

Broken Welds 

 

 

 

When overloaded, platform stops elevating 
when at a height 81- 94 cm from ground 
 

 

 

 

Bent Beam Members 

 

 

 

All rollers Turn Freely 

 

 

 

Ret. Rings Secure On Pivots 

 

 

 

Battery Charger Secure/Operational 

 

 

 

Broken welds 

 

 

 

 

 

 

 

Platform:

 

 

 

 

 

All rails in place/secure 

 

 

 

 

 

 

 

No bent rails 

 

 

 

 

 

 

 

No broken welds 

 

 

 

 

 

 

 

Platform power outlet safe/working (if installed) 

 

 

 

 

 

 

 

Entrance gate Closes Freely 

 

 

 

 

 

 

 

Operator/Service Manual Included 

 

 

 

 

 

 

 

Cables in place/secure 

 

 

 

 

 

 

 

Comments: 

DATE _______________     INSPECTED BY _______________________________ 

 

 

Part# SUPO-633E 
REV C

Page 13 of 34

Summary of Contents for Hy-Brid Lifts 2 Series

Page 1: ...TR MAIN ROUB M Hy H P Aerial NTEN AND BLESH MANUA y Brid Mode HB P83 Series Push Aro l Work P NANCE D HOOTI AL Lifts el 0CE s 2 ound Platform E ING m...

Page 2: ...uent Inspection Checklist 12 Pre Delivery Annual Inspection Checklist 13 Technical References 15 Hydraulic Schematic 15 Electrical Schematic 16 Wiring Diagrams 18 Lower Control Wiring Diagram 18 Upper...

Page 3: ...E DEATH OR PERSONAL INJURY DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERS...

Page 4: ...Storage Maintenance WARNING FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RESULT IN MACHINE DAMAGE PERSONNEL INJURY OR DEATH x Never work under an elevated platform until maintenance locks...

Page 5: ...ery will drop to 40 efficiency WARNING LEAD ACID BATTERIES GENERATE EXPLOSIVE GASES KEEP SPARKS AND FLAME AWAY FROM BATTERIES DO NOT SMOKE WHILE CHARGING x Park the machine on a level surface x Plug c...

Page 6: ...ring with distilled water 4 Reinstall caps 5 Wash all dirt debris acid etc off battery whenever corrosion is detected Use a solution of 5 tsp baking soda per quart of warm water 6 Coat terminals with...

Page 7: ...on Checklist WARNING AERIAL PLATFORMS SHALL BE INSPECTED SERVICED AND ADJUSTED TO MANUFACTURER S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 12 MONTHS MODEL NUMBE...

Page 8: ...This page intentionally left blank Part SUPO 633E REV C Page 14 of 34 Part SUPO 633E REV C Page 15 of 34...

Page 9: ...Part SUPO 633E REV C Page 16 of 34 Part SUPO 633E REV C Page 17 of 34...

Page 10: ...Part SUPO 633E REV C Page 18 of 34 Part SUPO 633E REV C Page 19 of 34...

Page 11: ...Part SUPO 633E REV C Page 20 of 34 Part SUPO 633E REV C Page 21 of 34...

Page 12: ...y inspect wire harness from lower controls to upper Is there damage Turn key switch on Reset E Stop buttons Pull out at both upper control and lower control locations See Elevating Problems Flowchart...

Page 13: ...r switch at upper or lower control Replace OL Enable LS Yes Time and parts available Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is lea...

Page 14: ...ged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully near motor when not...

Page 15: ...s Refer to Operator s Manual for decal part numbers and locations Part SUPO 633E REV C Page 28 of 34 Main Power Safety Circuit Item Part Description 1 ELEC 047 Not available as a replacement part Repl...

Page 16: ...llar 16 LAS M115 Emergency Down Lever Not Labeled HYDR 600 5 Hydraulic Hose 17 HYDR 674 Start Solenoid 12 V 18 HYDR 677 Hydraulic Fitting 19 HYDR 022 3 Low Pressure Hydraulic Line 20 HYDR 032 Hydrauli...

Page 17: ...ing the contact information shown on the battery b Damage or loss resulting from or caused by carrier handling c Damage or loss resulting from or caused by normal wear and tear weathering lack of use...

Page 18: ...cessary to remedy such defect Buyer shall be responsible for payment of any costs or fees due to the authorized dealer to perform any warranty service 5 Disclaimer of Other Express and Implied Warrant...

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