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Battery Maintenance 

 
This unit is equipped with a deep cycle 12-volt Group 27 battery.  The care and maintenance of your battery has 
much to do with how well this unit functions.  Battery wiring and water level should be checked monthly.  

Do 

not overfill.

  When the cells are too full, fluid will seep out when charging.   The solution is at its proper strength 

when the battery is manufactured.  Use distilled water and keep fluid up to proper level.  When required, water 
should be added to battery after charging, unless water level is below the plates. 
 

 

Figure 4: Battery Maintenance 

 
 

x

 

Slide cabinet open to access battery. 

x

 

Remove battery caps and check fluid level. 

x

 

Fill each cell (if needed) to split ring with 
distilled water. 

x

 

Reinstall caps. 

x

 

Wash all dirt, debris, acid, etc., off battery 
whenever corrosion is detected.  Use a 
solution of 5-tsp. baking soda per quart of 
warm water. 

x

 

Coat terminals with a commercially 
available coating.

 

x

 

Close cabinet and latch in place. 

 

CAUTION

NEVER ADD ACID TO BATTERY!

 

Charging the Battery 

This unit is equipped with a deep cycle 12-volt battery.  The care and maintenance of your battery has much to 
do with how well this unit functions.  Battery wiring and water level should be checked monthly.  

Do not overfill.

  

When the cells are too full, fluid will seep out when charging. 

 
Note:  

The surrounding temperature greatly affects the power reserve within a battery. 

Example:  A battery that is 100% charged at 80° F (27°C) drops to 65% at 32°F (0°C) At 0°F (-18°C), this battery 
will drop to 40% efficiency. 
 

 

WARNING

LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES.  KEEP SPARKS AND 

FLAME AWAY FROM BATTERIES. DO NOT SMOKE WHILE CHARGING. 

 

x

 

Park the machine on a level surface. 

x

 

Plug charger into AC outlet until charged. (Indicated by solid lights) 

x

 

For best battery life, leave charger plugged in until machine will be used again.  The charger will maintain the 
battery charge. 

 
The charger will not begin charging on severely discharged batteries.   

 

Part# SUPO-633E 
REV C

Page 8 of 34

 

Figure 5: Battery Charger LED Display 

 

 

 

 

WARNING

 

 DO NOT OPERATE UNIT WHILE CHARGING

The solution is at its proper strength when the battery is manufactured.  Use distilled water and keep fluid up to 
proper level.  When required, water should be added to battery after charging, unless water level is below the 
plates. 

Lubrication 

Item 

Specification 

Frequency of Lubrication 

Wheels 

Teflon Spray 

Quarterly 

Components requiring adjustment 

Under normal use, no components should require adjustment.  Contact the manufacturer if adjustments are required. 

Examination, repair, replacement of limited life components 

With proper use, battery maintenance, and regular inspection, there are no limited life components that require routine 
replacement. 

 

CAUTION

NEVER ADD ACID TO BATTERY! 

This display indicates that power is on but there is no 

connection to a battery.  The charger must see 

approximately 5 volts on a battery in order to deliver 

d/c current.

This display indicates that power is on and that the 

output is delivering d/c current to the batteries

.

This display indicates that power is on and 

that the output is finished charging and is in a 

float maintenance mode.

Part# SUPO-633E 
REV C

Page 9 of 34

Summary of Contents for Hy-Brid Lifts 2 Series

Page 1: ...TR MAIN ROUB M Hy H P Aerial NTEN AND BLESH MANUA y Brid Mode HB P83 Series Push Aro l Work P NANCE D HOOTI AL Lifts el 0CE s 2 ound Platform E ING m...

Page 2: ...uent Inspection Checklist 12 Pre Delivery Annual Inspection Checklist 13 Technical References 15 Hydraulic Schematic 15 Electrical Schematic 16 Wiring Diagrams 18 Lower Control Wiring Diagram 18 Upper...

Page 3: ...E DEATH OR PERSONAL INJURY DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERS...

Page 4: ...Storage Maintenance WARNING FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RESULT IN MACHINE DAMAGE PERSONNEL INJURY OR DEATH x Never work under an elevated platform until maintenance locks...

Page 5: ...ery will drop to 40 efficiency WARNING LEAD ACID BATTERIES GENERATE EXPLOSIVE GASES KEEP SPARKS AND FLAME AWAY FROM BATTERIES DO NOT SMOKE WHILE CHARGING x Park the machine on a level surface x Plug c...

Page 6: ...ring with distilled water 4 Reinstall caps 5 Wash all dirt debris acid etc off battery whenever corrosion is detected Use a solution of 5 tsp baking soda per quart of warm water 6 Coat terminals with...

Page 7: ...on Checklist WARNING AERIAL PLATFORMS SHALL BE INSPECTED SERVICED AND ADJUSTED TO MANUFACTURER S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 12 MONTHS MODEL NUMBE...

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Page 9: ...Part SUPO 633E REV C Page 16 of 34 Part SUPO 633E REV C Page 17 of 34...

Page 10: ...Part SUPO 633E REV C Page 18 of 34 Part SUPO 633E REV C Page 19 of 34...

Page 11: ...Part SUPO 633E REV C Page 20 of 34 Part SUPO 633E REV C Page 21 of 34...

Page 12: ...y inspect wire harness from lower controls to upper Is there damage Turn key switch on Reset E Stop buttons Pull out at both upper control and lower control locations See Elevating Problems Flowchart...

Page 13: ...r switch at upper or lower control Replace OL Enable LS Yes Time and parts available Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is lea...

Page 14: ...ged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully near motor when not...

Page 15: ...s Refer to Operator s Manual for decal part numbers and locations Part SUPO 633E REV C Page 28 of 34 Main Power Safety Circuit Item Part Description 1 ELEC 047 Not available as a replacement part Repl...

Page 16: ...llar 16 LAS M115 Emergency Down Lever Not Labeled HYDR 600 5 Hydraulic Hose 17 HYDR 674 Start Solenoid 12 V 18 HYDR 677 Hydraulic Fitting 19 HYDR 022 3 Low Pressure Hydraulic Line 20 HYDR 032 Hydrauli...

Page 17: ...ing the contact information shown on the battery b Damage or loss resulting from or caused by carrier handling c Damage or loss resulting from or caused by normal wear and tear weathering lack of use...

Page 18: ...cessary to remedy such defect Buyer shall be responsible for payment of any costs or fees due to the authorized dealer to perform any warranty service 5 Disclaimer of Other Express and Implied Warrant...

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