background image

Does the machine 

function:

(Elevate/Lower)

Is the battery connected?

Is the battery filled with 

water and fully charged?

Is short protection 

fuse at pump blown?

Contact Hy-Brid Lifts with questions 

about a different problem

Yes

Is the battery charger 

plugged in?

No

Yes

Yes

No

No

Yes

Yes

Connect 

battery.

Is the master 

power switch off?

No

No

Turn master 

power switch on.

No

Replace with 20 Amp 

AGC Fuse.

WARNING

Any modification on this machine without 

the express consent of the manufacturer 

is prohibited.

See

Wiring

Diagram 

WD-HB-P830CE

See 

SD-Battery-01

See also Main Power & Safety Circuit

Wiring Diagram: WD-HB-P830CE Power

Or

Schematic: WS-HB-P830CE-Power

Unplug the charger.  

Machine should not be 

operated while battery is 

charging.

Reference Revision B

Part# SUPO-633E 
REV C

Page 22 of 34

Is key switch 

turned on in the desired 

selection?

(may select upper controls or 

lower controls)

No

Is either E-Stop Button 

depressed/activated:

Yes

Yes

Reference Revision B

Are all power

supply connections and 

switches functioning 

properly?

Visually inspect wire 

harness from lower 

controls to upper.  
Is there damage?

Turn key switch on

Reset E-Stop 

buttons.  Pull out 

at both upper 

control and lower 

control locations.

See 

Elevating

Problems

Flowchart

See 

Lowering 

Problems

Flowchart

No

Yes

Repair or 

Replace 

identified

problem.

No

Is machine in the 

elevated or lowered 

position?

Yes

Machine is Down

Machine is Up

Troubleshooting Flowcharts--General Notes:

Inspect parts for visible damage as they are encountered.
After each step, check if problem has been indentified and/or resolved.  

If so, make the recommended fix or see a referenced document.
If not, continue troubleshooting.  

If a part has been identified as needing replacement, see the 

Parts View 

to identify part number to order.

If any wiring or components have been altered from the original 
manufacture, problems may not be identifiable.

WARNING

Failure to comply with safety precautions 

may result in damage, injury, or death. 

Refer to Maintenance Manual for 

complete warnings

No

Replace 

wire harness 

or repair 

wire

Check wiring connections 
to identify a power supply 

problem.  

See

Electrical Schematic 

WS-HB-P830CE

Or Pictorial Schematic 

WSP-P830CE

And Instruction

Circuit Check-HB-

P830CE-Power

Part# SUPO-633E 
REV C

Page 23 of 34

Summary of Contents for Hy-Brid Lifts 2 Series

Page 1: ...TR MAIN ROUB M Hy H P Aerial NTEN AND BLESH MANUA y Brid Mode HB P83 Series Push Aro l Work P NANCE D HOOTI AL Lifts el 0CE s 2 ound Platform E ING m...

Page 2: ...uent Inspection Checklist 12 Pre Delivery Annual Inspection Checklist 13 Technical References 15 Hydraulic Schematic 15 Electrical Schematic 16 Wiring Diagrams 18 Lower Control Wiring Diagram 18 Upper...

Page 3: ...E DEATH OR PERSONAL INJURY DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING FAILURE TO FOLLOW THIS WARNING MAY CAUSE DEATH OR PERS...

Page 4: ...Storage Maintenance WARNING FAILURE TO COMPLY WITH THE LISTED SAFETY PRECAUTIONS MAY RESULT IN MACHINE DAMAGE PERSONNEL INJURY OR DEATH x Never work under an elevated platform until maintenance locks...

Page 5: ...ery will drop to 40 efficiency WARNING LEAD ACID BATTERIES GENERATE EXPLOSIVE GASES KEEP SPARKS AND FLAME AWAY FROM BATTERIES DO NOT SMOKE WHILE CHARGING x Park the machine on a level surface x Plug c...

Page 6: ...ring with distilled water 4 Reinstall caps 5 Wash all dirt debris acid etc off battery whenever corrosion is detected Use a solution of 5 tsp baking soda per quart of warm water 6 Coat terminals with...

Page 7: ...on Checklist WARNING AERIAL PLATFORMS SHALL BE INSPECTED SERVICED AND ADJUSTED TO MANUFACTURER S REQUIREMENTS BY A QUALIFIED MECHANIC PRIOR TO EACH SALE LEASE OR RENTAL AND EVERY 12 MONTHS MODEL NUMBE...

Page 8: ...This page intentionally left blank Part SUPO 633E REV C Page 14 of 34 Part SUPO 633E REV C Page 15 of 34...

Page 9: ...Part SUPO 633E REV C Page 16 of 34 Part SUPO 633E REV C Page 17 of 34...

Page 10: ...Part SUPO 633E REV C Page 18 of 34 Part SUPO 633E REV C Page 19 of 34...

Page 11: ...Part SUPO 633E REV C Page 20 of 34 Part SUPO 633E REV C Page 21 of 34...

Page 12: ...y inspect wire harness from lower controls to upper Is there damage Turn key switch on Reset E Stop buttons Pull out at both upper control and lower control locations See Elevating Problems Flowchart...

Page 13: ...r switch at upper or lower control Replace OL Enable LS Yes Time and parts available Yes Replace Pump Assembly Does pump operate Try replacing up valve No Is there a different problem something is lea...

Page 14: ...ged seal in cylinder Run unit up and then check for oil flow out of return line Bad cylinder seal if oil is flowing from return line Yes Faulty check valve in pump Listen carefully near motor when not...

Page 15: ...s Refer to Operator s Manual for decal part numbers and locations Part SUPO 633E REV C Page 28 of 34 Main Power Safety Circuit Item Part Description 1 ELEC 047 Not available as a replacement part Repl...

Page 16: ...llar 16 LAS M115 Emergency Down Lever Not Labeled HYDR 600 5 Hydraulic Hose 17 HYDR 674 Start Solenoid 12 V 18 HYDR 677 Hydraulic Fitting 19 HYDR 022 3 Low Pressure Hydraulic Line 20 HYDR 032 Hydrauli...

Page 17: ...ing the contact information shown on the battery b Damage or loss resulting from or caused by carrier handling c Damage or loss resulting from or caused by normal wear and tear weathering lack of use...

Page 18: ...cessary to remedy such defect Buyer shall be responsible for payment of any costs or fees due to the authorized dealer to perform any warranty service 5 Disclaimer of Other Express and Implied Warrant...

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