Custom Crimp D160S-T420 Page 30 Operator'S Manual Download

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D160S-T420 Portable

Service Hose Crimper

102214

Micrometer Suspension Flange

102217

Micrometer Brace

102215

Micrometer Base Bracket

91253A194

8-32 x 1/2 HSFHCS

98296A245

3/16 Dia. x 1/2 Spring Pin

D165 Micrometer Mount Assembly (102220)

Item

Part Number

Description

Qty

COMPONENT PARTS BREAKDOWN

Summary of Contents for D160S-T420

Page 1: ...up to 1 6SP UNIQUE USER FRIENDLY T420 MICROMETER STYLE ADJUSTMENT Easy to use and read Ideal for repetitive crimps Fully adjustable micrometer for a precise crimp Simple to calibrate and minimum maint...

Page 2: ...yle Adjustment is only available on this model READ INSTRUCTIONS AND IDENTIFY ALL COMPONENT PARTS BEFORE USING CRIMPER D160S T420 SERIES CRIMPERS CAN PRODUCE 62 TONS OF CRIMPING FORCE KEEP BOTH HANDS...

Page 3: ...6 D160S T420 PORTABLE SERIES CRIMPERS 7 FEATURES 8 INITIAL SET UP 9 LUBRICATION PROCEDURE 10 CRIMPING WITH STANDARD T420 PRESSURE PLATE 11 CRIMPING WITH NOTCHED T420 PRESSURE PLATE 16 CALIBRATION CHE...

Page 4: ...button is just visible Release pressure so the pusher will retract Check the final crimp diameter with calipers to confirm that it is within manufacturer s specifications CRIMPING PROCEDURE Make sure...

Page 5: ...e 2 AA batteries as needed 1 Use a 0 Phillip head screwdriver to remove the screw 2 Slide the cover towards the back to remove it 3 Replace the 2 AA batteries 4 Slide the cover towards the front until...

Page 6: ...0 Pressure Plate 10 1 7 18 T420 Rubber Caged Die Series Technical Data 62 Ton 1 1 2 Wire 1 4SP 1 6SP L 17 x W 10 x H 18 Weight 85 lbs Micrometer Style Adjustment T420 Die Series T420 Rubber Caged Avai...

Page 7: ...low 10 000 psi 6 in3 min Required air pressure 10 000 psi 85 psi PERFORMANCE SPECIFICATIONS Pump Model 1HP Pump Power 110 Volts Single Phase 15 Amp Oil Type ISO 46 Hydraulic Oil Reservoir Capacity 1 G...

Page 8: ...or strength stability performance and durability for all service conditions of industrial use Built in adjustable retraction stop limits ram retraction for quick repetitive crimps T420 Micrometer Micr...

Page 9: ...components weight The crimper should be mounted close enough to the edge of the work surface so that hose will not contact the bench or work surface while crimping There must be enough clearance for t...

Page 10: ...mpX oil supplied with crimper or a high pressure molybdenum high pressure grease on the entire area that dies come in contact with as shown in photo 2 If Dies are sticking in the surface of the cone b...

Page 11: ...t die size for the combination of hose and fitting being crimped Note The number etched on the OD of the die ring represents the fully closed diameter of the die set in millimeters In addition the rub...

Page 12: ...the die cages is facing the operator as shown Step 6 Place the Lubricated Standard Pressure Plate over the die set Step 5 Align the fitting in the die set according to the hose and fitting manufacture...

Page 13: ...ide the Pusher onto the pusher retaining ring on the hydraulic cylinder Note Make sure slot in pusher goes over lip on pusher retaining ring CAUTION Damage to pusher and retaining ring can occur if mi...

Page 14: ...tting being crimped Step 9 Apply pressure to the Hand or Pneumatic Pump to bring the pusher in contact with the compression ring until the hose and fitting are held in position with very light pressur...

Page 15: ...heck the final crimp diameter with calipers to confirm that it is within manufacturer s specifications Note Always consult with your hose and fitting manufacturer to obtain the most current crimp spec...

Page 16: ...e for the combination of hose and fitting being crimped Note The number etched on the OD of the die ring represents the fully closed diameter of the die set in millimeters In addition the rubber caged...

Page 17: ...the die cages is facing the operator as shown Step 6 Place the Lubricated Notched Pressure Plate over the die set Note The notched pressure plate MUST be covering all 8 die fingers as shown Step 5 Ali...

Page 18: ...the pusher and retaining ring can occur if they are misaligned Note Recheck that the notched pressure plate is covering all 8 die fingers Step 7 CAUTION DO NOT MISALIGN NOTCHED PRESSURE PLATE OR DAMA...

Page 19: ...fitting being crimped Step 9 Apply pressure to the Hand or Pneumatic Pump to bring the pusher in contact with the compression ring until the hose and fitting are held in position with very light pres...

Page 20: ...heck the final crimp diameter with calipers to confirm that it is within manufacturer s specifications Note Always consult with your hose and fitting manufacturer to obtain the most current crimp spec...

Page 21: ...CAUTION Failure to lubricate the die set and pressure plate could result in the die seizing in the cone base Step 1 Make certain that the Cone Base is clean and lubricated prior to inserting the die...

Page 22: ...pusher goes over lip on pusher retaining ring Refer to page 11 for details if needed CAUTION Damage to the pusher and retaining ring can occur if they are misaligned Step 5 Set the T420 Micro Crimp Ad...

Page 23: ...so the pusher will retract Note If the LED Indicator Light becomes faint replace the 2 AA batteries as needed Step 7 If the above conditions are not met the crimper requires recalibration hold the mi...

Page 24: ...Die Lubricant Oil 4 oz bottle with dauber cap P N 103886 INCLUDED ACCESSORIES Standard T420 Pressure Plate P N 103270 T420 Micrometer P N 103085 Die Removal Magnet P N 104679 10 000 psi Hose Assembly...

Page 25: ...page 27 for more details ValPower Pneumatic Pump 10 000 psi P N VAP 10 100 Die Storage Shelf P N 101431 ValPower Hand Pump 10 000 psi P N VHP 10 43 ValPower Multi Electric Pump CRIMPX Die Lubricant Gr...

Page 26: ...alibrate if required Inadequate pump pressure Check oil level in the pump It should be 1 1 2 to 2 inches below the fill plug Replenish with ISO Viscosity Grade 46 hydraulic oil Inadequate lubrication...

Page 27: ...STOM CRIMP DIE CAGE HALF RED 102997 YELLOW T420 CUSTOM CRIMP DIE CAGE HALF YELLOW 102997 PURPLE T420 CUSTOM CRIMP DIE CAGE HALF PURPLE T420 SERIES DIE PARTS AI 102254 QTY DESCRIPTION PART NUMBER ITEM...

Page 28: ...p 101106 4 1 60 Ton Spring 100760_12 6 1 Spring Plug 102287 7 1 210 Disogrin O Ring 210D90 8 2 3 75 x 4 00 x 0 375 Wear Ring F1 POM 3 75X4 00X0 375 9 1 3 50 x 4 00 x 0 375 Polypak POLYPAK 4 x 3 1 2 x...

Page 29: ...Pusher 100825 5 1 Pusher Retaining Pin 100812 6 4 7 8 14 Hex Nut 90499A845 7 4 7 8 Narrow Rim Washer 11038 8 1 Micrometer Holding Assembly 102220 T420 9 1 Standard Micrometer Assembly 100628 10 1 Limi...

Page 30: ...Suspension Flange 1 2 102217 Micrometer Brace 1 3 102215 Micrometer Base Bracket 1 4 91253A194 8 32 x 1 2 HSFHCS 4 5 98296A245 3 16 Dia x 1 2 Spring Pin 1 D165 Micrometer Mount Assembly 102220 Item P...

Page 31: ...product to ATTN WARRANTY REPAIR DEPT Custom Machining Services Inc 318 North Co Rd 400 East Valparaiso IN 46383 If any product or part manufactured by CustomCrimp is found to be defective by CustomCri...

Page 32: ...raiso IN 46383 Ph 219 462 6128 Fax 219 464 2773 www customcrimp com CUSTOMCRIMP YOURSINGLESOURCEFORHOSEASSEMBLYPRODUCTS Products and services to support industry wide hose assembly needs D160S T420 Po...

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