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1    SAFETY

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IMPORTANT SAFETY NOTES _______________________________________________

This safety alert symbol is used to alert you to potential hazards.

DANGER

 - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING

 - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious

injury.

CAUTION

 - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury

and property damage. It may also be used to alert against unsafe practices.

For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in plac

e

By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum
efficiency. Adjustments and maintenance should always be performed by a qualified technician.

If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the
latest methods to service this equipment and can provide prompt and efficient service. 

Use of other than original or

authorized Jacobsen parts and Accessories will void the warranty.

 

WARNING

The Interlock system on this vehicle prevents the vehicle from starting unless
the clutch pedal is depressed (Manual Transmission) or gear selector is in
Park (P) or Neutral (N) (Automatic Transmission).

NEVER operate vehicle unless the Interlock system is working.

!

!

 

WARNING

1.

Before leaving the operator’s position for any reason:

a.

Remove foot from accelerator pedal.

b.

Slow vehicle using service brake.

c.

Depress clutch and shift transmission to neutral (Manual

Transmission) or park (Automatic Transmission).

d.

Engage parking brake.

e.

Stop engine and remove the ignition key.

f.

One engine stops completely, shift manual transmission into First

Gear.

2.

Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.

3.

Keep the area of operation clear of all bystanders and pets.

4.

Never carry passengers, unless a seat is provided for them.

!

Summary of Contents for Turf Truckster 84043

Page 1: ...ion Manual GB Cushman Turf Truckster 84043 Perkins 403C 11 Diesel Engine MT 84044 Perkins 403C 11 Diesel Engine MT EC 84056 Suzuki K6 Gas Engine MT 84057 Suzuki K6 Gas Engine AT 84061 Suzuki K6 Gas Engine RV and Utility 4140626 ...

Page 2: ... 5 9 Hydraulic System 18 5 10 Engine Overheat Procedure 19 5 11 Towing the Vehicle 19 5 12 Hillside Operation 20 5 13 Daily maintenance 20 6 NOTES Proposition 65 Warning Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm COPYRIGHT 2006 TEXTRON INC All rights reserved including the right to reproduce this bo...

Page 3: ...e equipment that is not in perfect working order or is without decals guards shields or other protective devices securely fastened in place 12 Never disconnect or bypass any switch 13 Do not change the engine governor setting or overspeed the engine 14 Carbon monoxide in the exhaust fumes can be fatal when inhaled Never operate the engine without proper ventilation or in an enclosed area 15 Fuel i...

Page 4: ...additional information or service is needed contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service Use of other than original or authorized Jacobsen parts and Accessories will void the warranty WARNING The Interlock system on this vehicle prevents the vehicle from starting unless the clutch pedal is ...

Page 5: ...ntification Numbers must appear on all correspondence concerning this vehicle 2 2 ENGINE IDENTIFICATION NUMBERS _________________________________________ The Truckster is equipped with either a Perkins 3 cylinder diesel powered liquid cooled four cycle engine or a Suzuki 3 cylinder gas powered liquid cooled four cylinder engine The Engine Serial Number for the Perkins engine is stamped onto the en...

Page 6: ... sharp turns especially on slopes or with heavy loads 12 Keep all labels and instructional literature legible and intact 13 Keep arms and legs within vehicle body Failure to heed these warnings may result in serious injury or death WARNING 840754 Radiator Coolant Warning This decal warns the operator not to remove the radiator cap when the engine is hot Refer to the Cooling System Section of the P...

Page 7: ...e all controls correctly Familiarize yourself with the icons shown above and what they represent Learn the location and purpose of all the controls and gauges before operating this tractor STOP Coolant Temperature Read Manual Engine Throttle High Low Hour Meter Brake Parking Service Fuel Governor Control Throttle Governor Glow Plug Ignition Switch ACC Off ON Start Turn Indicators Left Right Engine...

Page 8: ... 2 L A Tachometer B Hour Meter C Fuel Gauge D Voltmeter E Temperature Gauge F Turn Signal Indicator G Oil Pressure Light H Glow Plug Light J Service Brake Fluid Light K Parking Brake Light L High Beam Indicator M Ignition Switch N Gear Selector P Accessory Power Plug R Hand Throttle S Governor Control T Light Switch U Horn Button V Clutch Pedal W Service Brake Pedal X Accelerator Pedal Y Different...

Page 9: ...te for approximately 20 seconds while pre heating glow plugs in engine J Service Brake Fluid Light Indicates low fluid level in master cylinder reservoir Fill with clean DOT 3 brake fluid K Parking Brake Light Indicates parking brake is engaged Do not drive unit without disengaging parking brake L High Beam Indicator Indicates light switch T is in high beam position Figure 4B M Ignition Switch The...

Page 10: ... T Light Switch The light switch is used to turn the headlights and taillight on The switch has three positions OFF LOW BEAM and HIGH BEAM Push switch up one detent for LOW BEAM or push switch up two detents for HIGH BEAM U Horn Button The horn button is located to the left of the steering wheel below the dash panel Depress to sound horn Horn will not sound when the ignition switch is in the OFF p...

Page 11: ... applied To release while slightly pulling up on the handle push the button at the end of the lever and while holding the button in lower the lever to it s original position AA Remote Hydraulics Control Used to engage and disengage remote hydraulic system Push knob down to use lift control system and disengage remote hydraulics Pull knob up to activate remote hydraulics and disable lift control sy...

Page 12: ...The engine must not start if the clutch pedal is not depressed Automatic Transmission Test 1 Represents normal starting procedure the shift lever is in Park P The engine should start Test 2 The engine should start if the shift lever is in Neutral N Test 3 The engine must not start if the shift lever is in Reverse R Test 4 The engine must not start if the shift lever is in Drive D Test 5 The engine...

Page 13: ... Look behind and down before backing up to be sure the path is clear Use care when approaching blind corners shrubs tress or other objects that may obscure vision 11 Use care when pulling loads or using heavy equipment Use only approved drawbar hitch points and limit loads to those you can safely control Do not turn sharply Use care when reversing Use counterweights or wheel weights as suggested i...

Page 14: ... K will be on when parking brake is engaged 4 Diesel Engine The diesel engine uses glow plugs to pre heat the combustion chamber and makes cold starting easier When starting the vehicle for the first time during the day or when the engine has cooled you will need to energize the glow plugs to start the engine Energizing glow plugs is not necessary when starting a warm engine When glow plug light H...

Page 15: ...rth to third and from third to second and so on while the vehicle is moving and the engine s speed is decreasing If the engine rpm and or the vehicle speed are not decreased sufficiently and you try to down shift it is possible to damage the transmission DO NOT force the gear selector to the next lower gear Slow the engine and vehicle speed until the gear selector can be shifted properly NOTE Only...

Page 16: ...2 2 0 3 2 4 8 1 2 2 1 3 3 5 0 1 3 2 2 3 5 5 3 1 4 2 3 3 7 5 5 5 4 5 4 8 5 1 5 4 5 7 6 1 6 4 6 7 7 0 MPH 1 2 3 4 4 5 7 7 12 3 18 3 4 9 8 2 13 0 19 6 5 2 8 7 13 8 20 9 5 5 9 3 14 7 22 1 5 8 9 8 15 5 23 4 6 1 10 3 16 3 24 7 6 4 10 9 17 2 25 9 6 7 11 4 18 0 27 2 7 0 11 9 18 9 28 5 5 23 2 24 8 26 4 28 0 29 6 31 2 32 8 34 4 36 0 KPH 1 2 3 4 1 4 2 4 3 8 5 7 1 5 2 6 4 1 6 1 1 6 2 7 4 3 6 5 1 7 2 9 4 6 6 9...

Page 17: ...nd bring the vehicle to a complete stop and hold in position with the service brake 2 Move the gear selector lever to Park P position and apply the parking brake remove your foot from the brake pedal turn the keyswitch to the OFF position and remove the key to prevent unauthorized use of the vehicle Figure 5C 5 8 TIRE PRESSURE __________________________________________________________ Keep tires p...

Page 18: ...Pulling back on lift valve handle AB will extend the cylinder raising the truck bed 2 Pushing forward on lift valve handle AB retracts the cylinder lowering the truck bed 3 Pushing lift valve handle AB forward and to the right will place the lift valve into the float position This position bypasses the check valves which will allow the accessory to follow the ground contour even in undulating terr...

Page 19: ...o be towed follow the procedures below 1 If towing the vehicle with a tow rope or chain an operator is required to steer the vehicle and to control the brakes 2 Attach a tow roper only to the front vertical frame member on either side of the vehicle 3 Shift transmission to Neutral and release parking brake 4 Slowly drive towing vehicle forward until tow line is pulled tight 5 While towing try to k...

Page 20: ...Do not use high pressure spray c Do not spray water directly at the instrument panel or any electrical components d Do not spray water into the cooling air intake or the engine air intake Note Do not wash a hot or running engine Use compressed air to clean the engine and radiator fins 3 Fill vehicle s fuel tank at the end of each operating day to within 1 in 25 mm below the filler neck Diesel Engi...

Page 21: ...NOTES 6 21 6 NOTES ...

Page 22: ...sp com Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations A worldwide dealer network and factory trained technicians backed by Textron Parts Xpress provide reliable high quality product support ...

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