Curtis G3 GEMX IntelliFresh FreshTrac GEMXSIFT Series User Manual Download Page 25

ITEM #

PART #

DESCRIPTION

1A

GEM3XIFTa

SATELLITE, GEMX

1B

GEM3XIFT30b

SATELLITE SERVER, 1-1/2 GAL. 82W 230V .36 
2W+G 1PH 50/60HZ

2A*

WC-821WDRa

VALVE, DUMP LEFT 120V 12W W/INTERNAL 
RESISTOR & DIODE

2B

WC-853b

VALVE, BREW DUMP LEFT 240V 12W GEM12D/
TP/TPC

3A

WC-442a

SOLENOID, LOCK BREW CONE RIGHT/LEFT 
120V TP2T/TP2S/GEMSS/GEM

3B

WC-446b

SOLENOID, LOCK BREW CONE RIGHT 220V 
THERMOPRO/GEMTS

4*

WC-2977K

KIT, SPRAYHEAD FITTING METAL

5A*

WC-844-101a

VALVE, BY-PASS, NON-ADJUSTABLE WITH 
RESTRICTOR (WC-2945)

5B

WC-844-102b

VALVE, BY-PASS, 220V NON-ADJUSTABLE W/  
RESTRICTOR (WC-2945)

6

WC-4320

O’RING, 0.487I.D.x 0.693OD x0.103CS BUNA-N 
#112

7A

WC-723a

CONTROL MODULE, UCM 120V TP2S /TP2T 
GEMSS/GEMTS

7B

WC-728b

CONTROL MODULE, UCM 220V TP2S/ TP2T/
GEMSS/GEMTS

8A*

WC-390346

LABEL, UCM & OUTER OVERLAY 3-BATCH 
GEMXTIFT CURTIS

8B*

WC-390347

LABEL, UCM OVERLAY 2-BATCH GEMXTIFT 
CURTIS

8C*

WC-390348

LABEL, UCM OVERLAY 1-BATCH GEMXTIFT 
CURTIS

9*

WC-29050

SPRAYHEAD, AMBER ADVANCED FLOW

10*

WC-8559

RELAY, SOLID STATE 280V/40A W/ HEATSINK 
AND QUICK DISCONNECTS

11A*

WC-3417-P

BREW CONE,ASSY W/SPLASH POCKET BRWN 
STYLIZED GEMIN HOT COFFEE

11B

WC-3422-P

BREW CONE,ASSY W/SPLASH POCKET BRWN 
STYLIZED HIGH VOLUME (OPTIONAL)

12

WC-390349

LABEL, BOTTOM DECK GEMXTIFT/G4GEMXTIFT 
CURTIS

13

WC-61960

COVER, FRONT W/A

14

WC-61963

PLATE, HOLDER IF CONNECTORS GEMTIF

15

WC-38504

LABEL, WARNING SHOCK HAZARD INTELLI-
FRESH

16

WC-65042

DECK, SATELLITE WA

17

WC-29044-101

SLEEVE, OVERFLOW

18*

WC-2402P-P

ELBOW, 3/8"FL x 3/8" NPT PLATED

ITEM #

PART #

DESCRIPTION

19A*

WC-847a

VALVE, INLET 2 GPM 120V 10W GEN USE 
BROWN BODY

19B

WC-883b

VALVE, INLET 2 GPM 240V 6W

20A*

WC-820WDRa

VALVE, DUMP RIGHT 120V 12W W/INTERNAL 
RESISTOR & DIODE

20B

WC-854b

VALVE, BREW DUMP RIGHT 240V 12W GEM12D/
TP/TPC

21*

WC-1501

FUSE, HOLDER ASSY W/5A FUSE

22*

WC-102

SWITCH, TOGGLE NON-LIT SPST 15A 125/6A 
250VAC RESISTIVE

23

WC-66112

COVER, TOP GEMXTIFT

24*

WC-3528

LEG, 4” ADJUSTABLE 3/8-16 THRD ITALIAN 
STYLE

25*

WC-1809-P

FAUCET, PS/HPS SERIES HOT WTR 1/2-20 UNF 
AP/ALP

26*

WC-5310

TUBE, 5/16 ID x 1/8W SILICONE GEN USE

27*

WC-5231

COMPOUND, HEAT SINK 5OZ

28

WC-571K-R

KIT, IF CONNECTOR- RIGHT

29

WC-571K-L

KIT, IF CONNECTOR- LEFT

30

WC-43133

O-RING, 1.424ID X 1.630 OD X .103 WALL 
GEMIF’s

31*

WC-5350

TUBE, 1/2 ID x 1/8W SILICONE GEN USE

32

WC-4213-P

NUT, 5/8 LOCK PLATED

33A

WC-13335a

HARNESS ASSY, COMPLETE TP2T10/ GEMTS 
FOR SOLID STATE RELAY (INCLUDES 
TERMINAL BLOCK)

33B

WC-13338b

HARNESS ASSY, COMPLETE TP2T30 GEMTS 
FOR SOLID STATE RELAY

34

 WC-1412

CORD GRIP, 3/4” FOR METAL CORD TO .81”OD

35

WC-61954

PLATE, BREW CONE STOP SSTL GEMTIF

36

WC-314

POWER BLOCK, 5 STATION

37

WC-4439

SCREW, 6-32x¼ PHIL PAN HD SS

38

WC-4412

SCREW, 10-32x3/16” PH PN HD MS SS

39

WC-4426

SCREW, 8-32x3/8 PH HEAD TRUSS

40

WC-4616

SCREW, 1/4-20 x 1/2 PHILLIPS PAN HEAD 
STAINLESS STEEL

41

WC-37132-101

KIT, VALVE REPAIR FOR DELTROL WC-820WDR, 
WC-821WDR, WC-844WDR (NEWER UNITS)

42

WC-1806

SEAT CUP, SILICONE USE ON WC-1809 FAUCET

GEMXTIFT - Main Chassis - Parts List

ILLUSTRATED PARTS LIST 

IP119

GEMXSIFT/GEMXTIFT - GENERIC, ILLUSTRATED PARTS/RECOMMENDED PARTS  

 

102218B

* Recommended parts to stock

a Domestic units
b Export units

Summary of Contents for G3 GEMX IntelliFresh FreshTrac GEMXSIFT Series

Page 1: ...D AND SAVE THESE INSTRUCTIONS NOTICE TO INSTALLER Please leave this booklet with the machine 94 5 95 5 30 5 07 3 SFW G3 GEMX IntelliFresh Coffee Brewing System with FreshTrac Satellite 4UZMF WBSJFT PE...

Page 2: ...OHFWULFDO 6FKHPDWLF 0 6 7 ES3 OHFWULFDO 6FKHPDWLF 0 6 7 ES4 OHFWULFDO 6FKHPDWLF 0 7 7 ES5 OHFWULFDO 6FKHPDWLF 0 7 7 ES6 OHFWULFDO 6FKHPDWLF 0 7 ES108 OHFWULFDO 6FKHPDWLF 0 7 ES133 7URXEOHVKRRWLQJ XLGH...

Page 3: ...iFresh DV 1 PH 120 220 V 13 5 13 5 A 2 X 1600 W 2W 3W G 1650 2800 W 50 60 Hz 4 5 10 0 0 7 7 Twin 1 5 Gallon with IntelliFresh 1 PH 220 V 23 0 34 0 A 3 X 2500 W 3W G 5100 7500 W 50 60 Hz 15 0 21 0 3257...

Page 4: ...ve maintenance should be performed by an authorized Wilbur Curtis service technician 5P SFEVDF UIF SJTL PG mSF PS FMFDUSJD TIPDL 0 05 PQFO UIF TFSWJDF QBOFMT 5IFSF BSF OP VTFS serviceable parts inside...

Page 5: ...Z QFSTPOT ZFBST BOE BCPWF XJUI SFEVDFE QIZTJDBM TFOTPSZ PS NFOUBM DBQBCJMJUJFT or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in...

Page 6: ...ATIONS section for the correct size The water line should also be capable of being DPOUSPMMFE CZ B TIVU PGG WBMWF P OPU DPOOFDU UIF XBUFS MJOF UP B TBEEMF WBMWF PS OFFEMF WBMWF 4 OUFSOBUJPOBM SFRVJSFT...

Page 7: ...f on the back of the brewer 6 On dual voltage units being operated at 220 Volts nominal disconnect the existing power cable from the terminal block and remove 7 Feed the 220 Volt power cable into the...

Page 8: ...MBCFM IBT 3 BOE 4 3 8 PO JU BOE UIF POF CBUDI IBT POMZ 3 8 PO JU 17 Peel the protective backing off of the desired label BOE BGmY JU UP UIF GSPOU PG UIF VOJWFSTBM DPOUSPM NPEVMF UCM 18 Go to the PROGR...

Page 9: ...SFBDI UIF GBDUPSZ TFU PQFSBUJOH UFNQFSBUVSF 8IFO the water has heated Ready to Brew should be on the display 20 FGPSF CSFXJOH GPS UIF mSTU UJNF EJTQFOTF PVODFT of hot water through the hot water fauc...

Page 10: ...ed on the settings programmed into the universal control module UCM To change the settings see the PROGRAMMING GUIDE section When brewing starts the warmer will come on inside the satellite Press the...

Page 11: ...SLUHG DQG FRQWLQXH XQWLO ZDUPHU VKXWV RII 4XDOLW WLPHU V RQ FRQVWDQW 6HWWLQJ UDQJH 0LQ WR 0LQ UHZ F FOH DUPHU XWR 2II UV DIWHU TXDOLW WLPHU KDV H SLUHG DUPHU XWR 2II UV DIWHU EUHZ F FOH FRPSOHWHV RIIH...

Page 12: ...brush for hard to clean areas Rinse with clean water then dry 3 Wipe the spray head area with a cloth soaked in a mild detergent solution Rinse with a cloth soaked with clean water removing any resid...

Page 13: ...ts with the detergent solution 8 Rinse Thoroughly rinse all parts with clean warm water 9 Sanitize After rinsing place all faucet parts in a sink to be sanitized Immerse them in a commercial sanitizer...

Page 14: ...e factory default 1 2 3 4 To enter programming mode 1 2 1 2 1 2 IMPORTANT All programming functions are performed with the three center buttons The symbols below the buttons are Scroll LEFT UP 1 SELEC...

Page 15: ...brew cycle Press the ON OFF button to return to normal PQFSBUJPO 8IFO TFU UP 0 UIF CSFXFS TIVUT PGG UXP IPVST BGUFS UIF MBTU CSFX DZDMF CVU UIF XBUFS UBOL UFNQFSBUVSF SFNBJOT BU 6TF UIF 0 TFUUJOH UP S...

Page 16: ...Beeper On Off turns the beeper that is heard each time a button is pressed on or off the factory default is ON Once accessed press or to choose the desired setting Then press to exit Drip out Mode TF...

Page 17: ...F SBOHF JT UP seconds Once accessed press or to choose the desired setting then press to exit To turn off pulse CSFX NPEF DIPPTF GPS UIF UJNF When Pre infusion is ON Pulse Brew disappears from the lis...

Page 18: ...ars on the display the factory default is English This feature is programmable for changing and adding languages Once accessed press or to choose the desired setting then press to exit Model Select ch...

Page 19: ...IFT ROUGH IN DRAWING 061217NC 11 31in 28 7cm 4 00in 10 2cm 31 87in 81 0cm 12 01in 30 5cm 5 48in 13 9cm 6 79in 17 2cm 7 92in 20 1cm CUP CLEARANCE 0 23in 0 58cm Withhighvolume brewbasket Withstandard br...

Page 20: ...FT ROUGH IN DRAWING 112017NC 11 35in 28 8cm 4 00in 10 2cm 31 87in 81 0cm 12 01in 30 5cm 5 52in 14 0cm 26 43in 67 1cm 7 92in 20 1cm CUP CLEARANCE 0 26in 0 66cm Withhighvolume brewbasket Withstandard br...

Page 21: ...ROUGH IN DRAWINGS RD72 GEM3XIFT Satellite Server GEM3XIFT ROUGH IN DRAWING 082118A 9 17in 23 3cm 4 68in 11 9cm 11 09in 28 2cm 11 42in 29 0cm 9 04in 23 0cm 0 24in 0 6cm...

Page 22: ...24 35 38 35 37 35 35 35 28 4 19 10 22 25 14 15 35 34 29 17 18 20 GEMXSIFT Main Chassis Exploded View Water tanks assemblies Single voltage units see section IP31 Dual voltage units see section IP32 2...

Page 23: ...65042 101 DECK SATELLITE W A 15 WC 3528 LEG 4 ADJUSTABLE 3 8 16 THRD ITALIAN STYLE ITEM PART DESCRIPTION 16 WC 571K R KIT IF CONNECTOR RIGHT 17 WC 2402P P ELBOW 3 8 FL x 3 8 NPT PLATED 18 WC 1501 FUS...

Page 24: ...16 15 29 35 13 22 34 24 25 14 30 28 17 36 4 6 12 10 9 GEMXTIFT Main Chassis Exploded View Water tank assembly see section IP26 26 31 19A 19B 18 40 21 32 8A 37 11A 11B 3A 3B 7A 7B 2A 2B 5A 5B 20A 20B...

Page 25: ...P ELBOW 3 8 FL x 3 8 NPT PLATED ITEM PART DESCRIPTION 19A WC 847a VALVE INLET 2 GPM 120V 10W GEN USE BROWN BODY 19B WC 883b VALVE INLET 2 GPM 240V 6W 20A WC 820WDRa VALVE DUMP RIGHT 120V 12W W INTERN...

Page 26: ...5KW 220V W JAM NUT SILICONE WASHERS 6 WC 1438 101 SENSOR TEMPERATURE TANK ITEM PART DESCRIPTION 7 WC 4382 GUARD SHOCK HTNG ELMNT DOUBLE 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 3...

Page 27: ...OR TEMPERATURE TANK 7 WC 4394 GUARD SHOCK HEATING ELEMENT FOR SINGLE HEATING ELEMENT WC 62035 Tank Assembly Parts List ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9...

Page 28: ...4 GUARD SHOCK HEATING ELEMENT FOR SIN GLE HEATING ELEMENT ITEM PART DESCRIPTION 8 WC 522 THERMOSTAT HI LIMIT HEATER CONTROL DPST 277V 40A 9 WC 43055 GUARD SHOCK RESET THERMOSTAT WC 522 10 WC 37266 KIT...

Page 29: ...GEMSIF63A1000 ELECTRICAL SCHEMATICS ES3 GEMSIF63A1000 ELECTRICAL SCHEMATIC 022717NC...

Page 30: ...CONE LOCK 5 NOT USED 6 INLET VALVE 7 BYPASS VALVE 8 NOT USED 9 IF WARMER 10 NOT USED 11 NOT USED 12 NOT USED 13 TANK TEMPERATURE SENSOR 14 TANK TEMPERATURE SENSOR 15 UCM GROUND 16 WATER LEVEL PROBE 1...

Page 31: ...ELECTRICAL SCHEMATICS ES5 5 5 5 53 4 5 GEMTIF10A1000 GEMTIF10B1000...

Page 32: ...CONE LOCK RIGHT 5 BREW CONE LOCK LEFT 6 INLET VALVE 7 BYPASS VALVE RIGHT 8 IF WARMER LEFT 9 IF WARMER RIGHT 10 BYPASS VALVE LEFT 11 NOT USED 12 NOT USED 13 TANK TEMPERATURE SENSOR 14 TANK TEMPERATURE...

Page 33: ...GEM3XIFT ELECTRICAL SCHEMATICS ES108 9 5 53 4 5...

Page 34: ...7 LED 5V 8 LED GROUND 9 LED COMMUNICATION Pin Assignments UPM 1 UPM GROUND 2 UPM 5V 3 UPM COMMUNICATION 4 LED 4 5 LED 3 6 LED 2 7 LED 1 8 CHASSIS GROUND Pin Assignments LED Model Voltage V Amps A Wa s...

Page 35: ...S SFNPWFE UP BMMPX BDDFTT UP UIF WBMWF 3 3VO B CSFX DZDMF XIJMF NPOJUPSJOH UIF WPMUBHF BU UIF WBMWF DPJM UFSNJOBMT G WPMUBHF JT QSFTFOU PO UIF UFSNJOBMT ZPV TIPVME IFBS UIF WBMWF DMJDL PQFO DMPTFE BU...

Page 36: ...UZ G UIF UBOL JT FNQUZ UIF SFTFU TXJUDI IBT QSPCBCMZ PQFOFE VQ EVF UP B MPX XBUFS MFWFM HP UP Water Tank Does Not Fill G UIFSF JT XBUFS JO UIF UBOL CVU OP QPXFS PVU QVTI JO PO UIF SFTFU TXJUDI CVUUPO...

Page 37: ...enser Not Filled To Normal Level During Brewing IFDL UP NBLF TVSF UIBU UIF VOJWFSTBM DPOUSPM NPEVMF 6 CSFX CZQBTT BOE EJMVUJPO MFWFMT BSF TFU QSPQFSMZ 2 IFDL UP NBLF TVSF UIBU UIF nPX SBUF BOE XBUFS Q...

Page 38: ...8BUFS MFWFM mMM FSSPS PS PWFSnPX 5IJT FSSPS NFTTBHF PDDVST XIFO UIF JOMFU WBMWF TPMFOPJE IBT CFFO PO UPP MPOH EVSJOH JOJUJBM mMM PS UBOL SFmMM 4FF UIF ERROR CODES TFDUJPO GPS UIF NBYJNVN UJNFT BMMPXFE...

Page 39: ...tank and that heat sink compound was used A properly mounted sensor should have a resistance of around 7 k when the water is hot If not replace the sensor 3 Check to see if the universal control modul...

Page 40: ...BSF OP FSSPS DPEFT TVTQFDU UIF DPOUSPMMFS None of the LED Bars Light Regardless of Coffee Level Warmer is Working OK NOTE If the satellite is empty the LED bars will not light 1 Check for chassis gro...

Page 41: ...WKH KHDWLQJ WDQN KDV ULVHQ DERYH System Fault Messages An error message will appear on the screen in the event of a malfunction under the following conditions 1 8BUFS MFWFM PWFSnPX 5IJT FSSPS JOEJDBUF...

Page 42: ...per installation of equipment This equipment must be installed by a professional technician and must comply with all local elec trical mechanical and plumbing codes Improper voltage Equipment must be...

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