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Rev. K,  p. 7 of 11 

8.       ROOF & CONSOLE ASS’Y.  (cont.) 
 
8.3     

A driver’s side wiper is provided. Place the 

driver’s side wiper wire below the front tubular frame as 
shown in fig. 8.3. If installing an optional passenger’s 
side wiper, place that wire below the front tubular frame 
as well. If not installing a passenger’s side wiper, push 
the passenger’s side wiring up into the console to hide it. 

 

Caution:  

If installing a second wiper, double check that 

both wipers have a maximum 85 degree sweep to avoid 
interference. The motor should have a sticker on it indi-
cating the degree of sweep. 

 

8.4     

If not installing optional work lights, install four 

1/4-20 x 3/4” long Truss head, Phillips head bolts into 
factory installed threaded inserts in the front of the over-
head console. Leave bolts loose.  Note: two per side 
where the work light mounting bracket would be 
mounted. See figure 8.2 on the previous page. 

 

8.5     OPTIONAL: 

If installing the optional work lights 

(kit p/n 2876382), discard the two brackets with the 3-
hole pattern on the light and use the supplied bracket 
with the 4-hole pattern. See fig. 8.5. Install work light 
brackets oriented as shown in figure 8.5.1. Use four 1/4-
20 x 3/4” long Truss head, Phillips head bolts into fac-
tory installed threaded inserts in the front of the overhead 
console.  Leave bolts loose.  

 

8.6    

Install three 1/4-20 x 3/4” long Truss head, Phillips 

head bolts through the three rear “P” clamps and into the 
threaded inserts in the rear of the overhead console. See 
fig. 8.6. Tighten the previously installed four bolts (2 per 
side) holding the front of the overhead console to the 
windshield support. Per fig. 8.6.1 below, re-install 2 
fender washers and 2 locknuts (temporarily removed in 
step 8.1) to secure the middle front of the roof/overhead 
console assembly to the metal windshield support. Do 
not overtighten. 

 

8.7    OPTIONAL cont’d.: 

Attach the optional work 

lights to the mounting brackets using the 1 7/8” long hex 
head bolts that came on the set of work lights. Connect 
the four wires (two per light) (male to female bullet con-
nectors). 

Fig. 8.5 Optional Work Light and Bracket 

discard the bracket 
and carriage bolt 
that is on the light 

Fig. 8.5.1 Optional work light bracket 

tabs with holes 
should be pointing 
towards the sky 

Fig. 8.3 View from driver’s side 

loomed wiper wires to be under- 
neath the front tubular frame 

Fig. 8.6 View from passenger’s side 

factory installed 
threaded insert 

Fig. 8.6.1 View from front of vehicle 

re-install fender washers and locknuts 
and tighten so that the plastic of the 
overhead console is snug against the 
sheetmetal windshield support 

Summary of Contents for 2876196-067

Page 1: ...EDOM CAB INSTALLATION INSTRUCTIONS FOR THE POLARIS RANGER p n 2876196 067 Multiple U S and Foreign Patents Pending Standard item with purchase of cab one driver s side wiper Optional accessories available passenger s side wiper work lights and strobe light Rev K p 1 of 11 IMPORTANT THIS ACCESSORY WEIGHS 340 POUNDS PLEASE ADJUST THE VEHICLE PAYLOAD ACCORDINGLY ...

Page 2: ...d in product add additional weight to the base vehicle All Curtis Cabs blades and general accessories ADDED WEIGHT brochures Deduct the accessory s total weight from the vehicle s rated capacity and never exceed the vehicle s rated capacity including Exposure to Carbon Monoxide can Cause illness serious injury or death Never operate vehicle if suspicious of Carbon Monoxide Inspect exhaust system f...

Page 3: ...the procedures exactly as stated in these instructions and heed all DANGER WARN ING and CAUTION statements both in this instruction manual as well as those posted on the vehicle Prior to servicing the vehicle turn the key switch to OFF and set the parking brake Always wear safety glasses or approved eye protection when servicing the vehicle Moving parts Do not attempt to service the vehicle while ...

Page 4: ...nt most clamp can be close to the front welded joint and the rear most clamp can be 13 behind the front one Hardware will be installed in step 6 2 3 SIDE FRAME DOOR ASS Y 3 1 With assistance place the side frame assembly in place on top of the vehicle floorboard per fig 3 1 Attach the middle front using the bracket shown two 5 16 18 x 1 long hex head bolts two internal tooth locking wash ers and t...

Page 5: ...ng hex head bolts four in ternal tooth locking washers and four flat steel washers Factory installed weld nuts are provided on the tabs of the side frame See right side of figure 4 1 Leave bolts loose 5 WINDSHIELD 5 1 Have the following items ready four 5 16 18 x 1 3 4 long flat head bolts four steel washers four 5 16 18 locknuts and two plastic spacer blocks With assis tance place the windshield ...

Page 6: ... 1 4 long Truss head Phillips head bolts and four fender washers into factory installed weld nuts on the rear tabs on the side frames Snug up the bolts Do not over compress the rubber bushings 7 2 Secure the vinyl filler by applying self adhesive backed velcro to the vehicle where needed Note self adhesive backed velcro should be applied to a clean dry surface at room temperature See fig 7 2 for g...

Page 7: ...llips head bolts into fac tory installed threaded inserts in the front of the overhead console Leave bolts loose 8 6 Install three 1 4 20 x 3 4 long Truss head Phillips head bolts through the three rear P clamps and into the threaded inserts in the rear of the overhead console See fig 8 6 Tighten the previously installed four bolts 2 per side holding the front of the overhead console to the windsh...

Page 8: ...d if a heater is being installed The blue wire is for the low speed and the gray wire is for the high speed When finished with the wire connections coil up the extra length of loomed wire and use a cable tie to secure the wires in place as desired 10 FINISHING TOUCHES 10 1 Make sure the rubber flaps are appropriately seal ing against the sides of the plastic hood of the vehicle See figure 10 1 10 ...

Page 9: ...hamois should be kept free of grit by frequent rinsing in clean water 5 Grease and oil may be removed with kerosene 6 Novus I and Novus II are recommended plastic cleaners for acrylic units and can be used to remove light scratches GLASS WINDOWS 1 Windex and other glass cleaners can be used on glass windows DOORS AND BODY PANELS 1 NEVER USE AN ABRASIVE DETERGENT VEHICLE CLEANER OR A WIRE BRISTLED ...

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