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Part No. 4801-1020 Rev 2-2015 

Super-Saver XL 250 Heater 

– 120 Volt, 60Hz, ETL 

Page

 

4

 

of 22

 

GENERAL HAZARD WARNING 

Failure to comply with precautions and instructions provided with this heater can result 

in death, serious bodily injury and property loss or damage from hazards of fire, 

explosion, burn, asphyxiation, carbon monoxide poisoning, and/or electrical shock.  If 

you need assistance or heater information such as an instruction manual, labels, etc. 

contact the manufacturer. 

 

WARNING 

Keep solid combustibles, such as building materials, paper, cardboard, feathers, straw 

and dust a safe distance away from the heater as recommended by the instructions.  

Never use the heater in spaces which contain or may contain volatile or airborne 

combustibles, or products such as gasoline, solvents, paint thinner, dust particles, or 

unknown chemicals.  Failure to follow these instructions may result in a fire or 

explosion, property damage, personal injury or loss of life. 

 

WARNING 

Not for home or recreational vehicle use.  Installation of this heater in a home or 

recreational vehicle may result in a fire or explosion, property damage, personal injury 

or loss of life. 

 

WARNING 

Proper gas supply pressure must be provided to the inlet of the appliance.  Refer to 

rating plate for proper gas supply pressure.  Gas pressure in excess of the maximum 

inlet pressure specified at the appliance inlet can cause fires or explosions, leading to 

serious injury, death, building damage or loss of livestock. 

Likewise, gas pressure below the minimum inlet pressure specified at the appliance 

inlet may cause improper combustion, leading to asphyxiation, carbon monoxide 

poisoning and therefore serious injury or death to humans and livestock. 

 

USE OF EQUIPMENT 

The intended use of this appliance is the heating of agricultural animal confinement 

buildings. 

 

ELECTRICAL 

The electrical connections and grounding of the appliance shall be in compliance with 

the National Electrical Code ANSI/NFPA 70. 

 

 

 

 

 

Summary of Contents for SUPER-SAVER XL

Page 1: ...ou smell gas 1 Open windows 2 Don t touch electrical switches 3 Extinguish any open flames 4 Immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or any flammable vapors and...

Page 2: ...5 4 Connecting the Gas Supply 8 6 User Instructions 9 6 1 Connecting Electrical Power 9 6 2 Starting Up 9 6 3 Shutting OFF Heater 10 6 4 Variable Heat Output Adjustment 11 7 Component and Wiring Diag...

Page 3: ...warranty Conditions and Limitations THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH ABOVE SPECIFICALLY GSI MAKES NO FURTHER WARRANTY OF ANY KIND EXPRESS OR IMPLI...

Page 4: ...t in a fire or explosion property damage personal injury or loss of life WARNING Not for home or recreational vehicle use Installation of this heater in a home or recreational vehicle may result in a...

Page 5: ...re should be checked by a certified gas technician while heater is in operation Refer to heater ratings plate for unit voltage amperage and frequency ratings Be Sure To Check Delivery Locate packing s...

Page 6: ...g human living quarters 10 Not to be used for heating where flammable liquids and vapors are stored or used 11 Inadequate gas volume and or pressure will directly influence the combustion efficiency o...

Page 7: ...s periodically for gas leaks with an approved gas leak testing solution applying a soapy water mixture to gas connections works well Bubble formation indicates a leak 6 Keep heater clean at all times...

Page 8: ...Directions for Leveling Adjust cables or chains as required to level the heater Use a carpenter s level to check that the heater is level 5 3 Installing Dual Flare Duct Fold Dual Flare duct to shape...

Page 9: ...ing Diagram the heater will operate only when power is supplied the on off switch is activated and the thermostat indicates a call for heat 6 2 Starting Up Before turning on gas verify that the main s...

Page 10: ...has been shut off it may take longer to purge the air from the lines before the pilot will light 8 Once the heater is running for the first time verify the inlet and manifold pressures match those on...

Page 11: ...tput THIS IS NOT A MANUAL GAS CUT OFF VALVE 2 The throttle valve can be adjusted to deliver either minimum heat or maximum heat When the throttle valve handle is parallel to the gas flow the valve is...

Page 12: ...Part No 4801 1020 Rev 2 2015 Super Saver XL 250 Heater 120 Volt 60Hz ETL Page 12 of 22 7 Component and Wiring Diagram SPI Model...

Page 13: ...Part No 4801 1020 Rev 2 2015 Super Saver XL 250 Heater 120 Volt 60Hz ETL Page 13 of 22 8 Ladder Type Schematic Diagram SPI Model...

Page 14: ...In an effort to minimize the time required to trouble shoot this system A Turn off the gas supply at the main gas valve B Disconnect electric power to system at main fuse of circuit breaker if connec...

Page 15: ...4 x 40 000 4 x 12 160 000 48 b c 2 2 x 40 000 2 x 12 80 000 24 c e 1 1 x 40 000 1 x 12 40 000 12 b d 1 1 x 40 000 1 x 12 40 000 12 b f 1 1 x 40 000 1 x 12 40 000 12 c g 1 1 x 40 000 1 x 12 40 000 12 2...

Page 16: ...8800 8100 7500 7200 6700 5500 1 4600 3783 3432 Table values given in BTUH 1000 To convert to kW multiply table values by 0 3 1 inch 25 4 mm Pipe Sizes Determined For Diagram Pipe Section Max Gas Capa...

Page 17: ...GAS 11 Parts Assemblies 11 1 250k BTU SPI NOTE CONTACT DEALER FOR REPLACEMENT PARTS When ordering service parts please specify the country model number date of manufacture voltage frequency gas type i...

Page 18: ...Part No 4801 1020 Rev 2 2015 Super Saver XL 250 Heater 120 Volt 60Hz ETL Page 18 of 22 6401 4547 High Limit Switch 3005 0109 1903 3808 for SPI Gas Valve Support Bracket 0404 11532...

Page 19: ...6401 0226 1004 1102 1004 1445 1004 1422 Gas Valve Pilot LP Propane with Silicone Added 3004 0120 S Gas Valve Pilot Natural Gas with Silicone Added 3004 0121 S 1009 1500 1041 1488 1021 1500 1021 1496...

Page 20: ...Part No 4801 1020 Rev 2 2015 Super Saver XL 250 Heater 120 Volt 60Hz ETL Page 20 of 22 1001 2599 3010 2140 3001 2080 1042 2693 3001 2862 1001 2158 3006 1581 1004 2138...

Page 21: ...Part No 4801 1020 Rev 2 2015 Super Saver XL 250 Heater 120 Volt 60Hz ETL Page 21 of 22 3003 5013 3003 6003 0403 11454 1005 1463 3003 6002 3003 6004 for LP 3003 6005 for NG 2000 0001...

Page 22: ...Part No 4801 1020 Rev 2 2015 Super Saver XL 250 Heater 120 Volt 60Hz ETL Page 22 of 22 12 Notes Copyright 2015 by The GSI Group LLC Printed in the USA CN 318200...

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