Cumberland CC2415 Installation And Operation Manual Download Page 3 | Manualshive

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Table of Contents

PNEG-620-2

Curtain Controller

3

Contents

Safety .....................................................................................................................................................4

Safety Guidelines ...................................................................................................................................4
General Safety Statement ......................................................................................................................5

Safety Decals ........................................................................................................................................7

Installation ............................................................................................................................................8

Header Pulley ......................................................................................................................................11

Cable Configurations ............................................................................................................................11

Pulley Cover Mounting ......................................................................................................................12

Pulley Cover Mounting Instructions ......................................................................................................12

Maintenance ........................................................................................................................................13

Troubleshooting Guide ......................................................................................................................14

Parts List .............................................................................................................................................15

Enclosed Limit Switch Assembly ..........................................................................................................16
Motor Components ...............................................................................................................................18

Installation Kit .....................................................................................................................................22

AC180-A Installation Kit (Purchased Separately) ................................................................................22
AC180-B Installation Kit (Purchased Separately) ................................................................................23

Wall Mount ........................................................................................................................................25

Outside Endwall Mount .......................................................................................................................25
Outside Sidewall Mount ......................................................................................................................26
Inside Endwall Mount .........................................................................................................................27

Wiring Diagrams ...............................................................................................................................28

Potentiometer Wiring Diagram ...........................................................................................................28
Control Box Wiring ..............................................................................................................................29
Wiring Diagram for 110V 60 Hz ..........................................................................................................30
Wiring Diagram for 220V 50/60 Hz .....................................................................................................31

Chapter 12

Warranty ............................................................................................................................................33

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Summary of Contents for CC2415

Page 1: ...PNEG 620 2 Curtain Controller Featuring the Enclosed Limit Switch and Pulley Covers Installation and Operation Manual PNEG 620 2 Date 09 20 13...

Page 2: ...s equipment shall be installed in accordance with the current installation codes and applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be co...

Page 3: ...13 Chapter 7 Troubleshooting Guide 14 Chapter 8 Parts List 15 Enclosed Limit Switch Assembly 16 Motor Components 18 Chapter 9 Installation Kit 22 AC180 A Installation Kit Purchased Separately 22 AC18...

Page 4: ...ailure to read this manual and its safety instructions is a misuse of the equipment and may lead to serious injury or death DANGER WARNING CAUTION NOTICE This is the safety alert symbol It is used to...

Page 5: ...oller System Keep this manual with the Curtain Controller System or in a location where it can be readily accessed Failure to read this manual and its safety instructions is a misuse of the equipment...

Page 6: ...nder automatic control and start without warning Never attempt any work on the Curtain Controller without first isolating the machine from the main power and locking the isolator so that only you can...

Page 7: ...cated above the electrical box on the outside of the Curtain Controller DC 1948 is located on the electrical unit within the Curtain Controller DANGER DANGER DANGER DANGER DC 1948 Lockout power before...

Page 8: ...ld lead to a fatal accident 1 Unpack the Curtain Controller remove the front cover and inspect the machine for visible defects 2 Select mounting configuration See examples of wall mount on Pages 25 27...

Page 9: ...e 3C 6 Install pulleys brackets hand winches etc according to the appropriate mounting configuration 7 Install the cabling through the pulleys brackets hand winches etc according to appropriate mounti...

Page 10: ...adjustment collar NOTE Be sure to tighten the limit switch adjustment collar Failure to do so can cause damage to the machine and barn Take up excess slack in the cable using the manual winch while p...

Page 11: ...he Curtain Controller Pulling one curtain to the right of the Curtain Controller Pulling one curtain to the left of the Curtain Controller Curtain Controller is mounted horizontally Remove the cap plu...

Page 12: ...cut a slot from the bottom of the pulley cover lip to the dimple on the cover s face When slotting the right pulley cover use the right dimple for placement When slotting the left pulley cover use the...

Page 13: ...les pulleys brackets hand winches etc with the machine 1 Inspect the drive screw Lubricate liberally with a lithium grease of an NLGI No 2 consistency extreme pressure properties 2 Inspect and tighten...

Page 14: ...overload or electrical wire short Repair or replace before reenergizing circuit 4 Motor failure 2 Check main panel circuit breaker or fuse 3 Check control circuit breaker and or fuse 4 Motor designed...

Page 15: ...PNEG 620 2 Curtain Controller 15 8 Parts List 1 Enclosed Limit Switch Assembly See Pages 16 and 17 2 Motor Components See Pages 18 21...

Page 16: ...8 Parts List 16 PNEG 620 2 Curtain Controller Enclosed Limit Switch Assembly...

Page 17: ...Adjustment Rod 6 50 0146 48 Travel Adjustment Rod 6 50 0147 60 Travel Adjustment Rod 7 52 0321 Adjustment Rod Retainer 4 x 6 8 50 0159 Adjustment Collar 9 FH 1310 Cord Connector Heyco 10 FH 1309 Lock...

Page 18: ...8 Parts List 18 PNEG 620 2 Curtain Controller Motor Components...

Page 19: ...8 Parts List PNEG 620 2 Curtain Controller 19 Motor Components Continued...

Page 20: ...8 Parts List 20 PNEG 620 2 Curtain Controller Motor Components Continued...

Page 21: ...t with Bearing Cover Nut 1 22 52 0195 4 x 6 Electrical Box Assembly CC MAC 1 23 52 0021 Top Cover 1 24 52 0044 Caplug BPF 1 2 25 53 0007 Pulley Cover 2 26 52 0022 End Cap 1 27 S 280 Screw SDS 10 16 x...

Page 22: ...lat Washer 3 8 7 16 I D x 1 O D YDP 4 4 S 6554 Tie Wire 8 Plastic 1 AC1821 Bracket 3 x 3 x 9 2 Pulleys Assembly Ref Part Description Qty 1 1821 Bracket 3 x 3 x 9 for 2 Pulleys 1 2 S 9206 Bolt U Bolt 3...

Page 23: ...5 S 7373 Bolt HHCS 3 8 16 x 5 ZN Grade 2 2 6 S 7248 Bolt HHCS 3 8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 4 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN...

Page 24: ...8 16 x 6 ZN Grade 2 2 7 S 8395 Bolt HHCS 3 8 16 x 7 ZN Grade 2 2 8 8195 Rod Threaded 3 8 16 x 12 Grade 2 4 9 S 8762 3 16 Cable Clamp ZN Plated 8 10 1926 Hook Grab 1 4 Chain 2 11 1780 Handy Box Cover...

Page 25: ...0A shows 1 2 cable configuration This means 1 foot 1 of cable movement at the machine equals 2 feet 2 of cable movement at the curtain Figure 10B The Figure 10B shows 1 1 cable configuration This mean...

Page 26: ...his means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at the curtain Outside Sidewall Mount Figure 10D The Figure 10D shows 1 2 cable configuration This means 1 foot 1...

Page 27: ...PNEG 620 2 Curtain Controller 27 Inside Endwall Mount Figure 10E The Figure 10E shows 1 1 cable configuration This means 1 foot 1 of cable movement at the machine equals 1 foot 1 of cable movement at...

Page 28: ...28 PNEG 620 2 Curtain Controller 11 Wiring Diagrams Potentiometer Wiring Diagram...

Page 29: ...Diagrams PNEG 620 2 Curtain Controller 29 Control Box Wiring Ref Description A Ground B Neutral or L2 C Close Signal from Controller D Open Signal from Controller E Common to Controller F L1 Power A...

Page 30: ...11 Wiring Diagrams 30 PNEG 620 2 Curtain Controller Wiring Diagram for 110V 60 Hz...

Page 31: ...11 Wiring Diagrams PNEG 620 2 Curtain Controller 31 Wiring Diagram for 220V 50 60 Hz...

Page 32: ...32 PNEG 620 2 Curtain Controller NOTES...

Page 33: ...OSE OR DESIGN OF SUCH PRODUCTS GSI shall not be liable for any direct indirect incidental or consequential damages including without limitation loss of anticipated profits or benefits The sole and exc...

Page 34: ...applicable regulations which should be carefully followed in all cases Authorities having jurisdiction should be consulted before installations are made 1004 E Illinois St Assumption IL 62510 0020 Ph...

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