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is a flashing “OIL” at each recommended 
engine oil and filter change. Reset after hour.

C.Initial Adjustments

1.

Check the fluid levels and tires:

Note:

 

These checks should be made daily, 

before starting the engine.

a. Fuel: Using a good grade of unleaded, 

regular gasoline (for a gasoline engine), fill 
the fuel tank. When the fuel reaches one 
inch from the top of the tank, stop. DO 
NOT OVERFILL. Space must be left for 
expansion.

b.

Engine Oil: (Filled at the factory before 
shipment.) Pull out the oil dipstick, wipe it 
off and reinsert it. Pull it out again and read 
the oil level. If it is below the operating 
range, add oil through the fill tube using a 
funnel to bring it up to the top of the operat-
ing range.

Note:

 

Gasoline Engine: Use SAE 10W30 or 

SAE 10W40 engine oil, rated for service SJ.

c.

Hydraulic Oil: (Filled at the factory before 
shipment.) The hydraulic oil tank is located 
beneath the operator’s seat. Always wipe 
off the area around the oil tank fill neck 
before checking the oil level to prevent dirt 
from contaminating the oil. Remove the 
cap and make sure the oil level is up to the 
lowest hole on the oil tank fill neck. The top 
hole is for venting. If the oil level is low, fill 
with a good grade of SAE20W-50 oil.

d. Tires: 8-10 psi Rear, 20-25 psi Front 

Caster Tires

Note:

 

New tires are overinflated in order to 

properly seat the bead to the rim. The normal 
working pressure for the traction tires is 8-10 
psi. The front caster wheels should be inflated 
to 20-25 psi.

2.

Check that all Nuts, Bolts and Screws are 
Tight.

3.

Check the tension of the deck drive belts.

a.

Remove the deck cover

b.

The tension of the deck drive belts are 

maintained by a spring mechanism that 
adjusts for wear and stretch.

c.

Examine the belts for cuts, fraying, and 

excessive wear. Replace if any of these 
are detected.

d.

Replace the deck cover.

4.

Adjust the Mowing Deck: The cutting height 
is set anywhere in the range of 1-1/2" to 4". 
You may need to adjust the mowing deck to 
achieve the proper angle for mowing. Follow 

the procedures below to set the appropriate 
angle to the mowing deck.

a.

Park the mower on a flat paved surface, 
engage the parking brake, shut off the 
engine, remove the key from the ignition 
switch, remove connection of the spark 
plugs and using the transport lever, lower 
the mowing deck into the cutting position.

b.

Using a ruler, pencil and paper, measure 
and note the distance from the paved sur-
face to the bottom edge of the mowing 
blade at the front and the back of the deck 
on each side of the mower. (Four dimen-
sions.)

Note:

 

The front edge of the mowing deck 

should be 1/8"-1/4" below the rear edge of the 
deck so that the blades are cutting grass in 
only the front half of their circular path. This 
decreases friction and reduces the drive 
power required.

c.

If the dimension at the front of the mowing 
deck is 1/8"-1/4" lower than the dimension 
at the rear of the deck on each side of the 
mower, do not adjust. If not, you will need 
to adjust the Deck Lift Spring Assist (See 
Figure 5). You may also need to adjust the 
Deck Links (See Figure 5).

d.

Lower the mower deck to the cutting posi-
tion. With a wrench loosen the inner rear 
nut on the Deck Lift Spring Assist. To 
adjust the deck up or down, use a wrench 
and with a few turns, adjust clockwise or 
counter clockwise the outer rear nut of the 
Deck Lift Spring Assist. Repeat this proce-
dure on the opposite side of the Mower. 
Once the deck is adjusted, retighten bolts.

e.

With the deck still in the cutting position, 
adjust the Deck Links. With a wrench 
loosen the top inner bolt of the Deck Link. 
To adjust the side of the deck up or down 
turn the top bolt clockwise or counter 

Deck Links

Deck Lift Spring inner nut

Figure. 5

Summary of Contents for 18HP

Page 1: ...Hydrostatic Zero Turn Riding Mower OPERATOR S AND SERVICE MANUAL MODEL 18HP Kohler 48 Stamped Deck...

Page 2: ...nance and Service 14 A Mower Deck 14 B Hydraulic Oil 16 C Electrical System 17 D Tires 19 E Brakes 19 F Hydraulic System 20 G Storage 21 Maintenance Schedule 22 Performance Adjustments 24 A High Speed...

Page 3: ...dependable service CAUTION Only thoroughly trained persons should operate and maintain this mower This machine can cause serious injury to anyone who mis uses it and does not understand its operation...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...holes sprinkler heads and other hidden hazards 7 Avoid driving too close to trees creeks ditches sand traps and other obstacles 8 Before backing up check behind you and watch where you re going 9 Alwa...

Page 6: ...DANGER Part Number 00030633 Part Number 01003859 Part Number 01003858 Part Number 01003449 KEEP HANDS and FEET AWAY DANGER TO R ED U CE TH E R ISK OF INJ URY D O N O T O P E R ATE M OW E R U N L E S S...

Page 7: ...driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lift Parking Brake Inte...

Page 8: ...ing deck to the trans port position Always allow other vehicles to have the right of way l If you hit a solid object while mowing turn off the blade clutch switch place the steer ing levers in the neu...

Page 9: ...wed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inserted and turned clock wise 45 degrees...

Page 10: ...ism depress the foot pedal move the hand lever outward and slowly reduce foot pedal effort to lower the mechanism To service the unit Remove the hairpin clip from the locking pin and remove the pin fr...

Page 11: ...ing and excessive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 4 You may need to adjust the m...

Page 12: ...es d Inspect the machine to make sure 1 All guards shields including mower chute deflector are in their proper place are secure and are functional 2 That there are no spilled or leaking fuel or oil so...

Page 13: ...ind the machine and use extreme care 2 Slowly move both lap bars toward the rear of the machine until the machine begins to move rearward Release the lap bars and the machine should stop The more the...

Page 14: ...m grip on the steering levers operate them smoothly and avoid any sudden movements of the levers when starting or stopping g To go forward move both steering levers slightly forward and the mower will...

Page 15: ...reverse the above process and tighten nut to 100 120 ft lb WARNING Never mow with dull blades Blades that are bent should be replaced The cutting blades are sharp and can cause severe injury Wrap the...

Page 16: ...Oil use SAE20W 50 a Place the Mower on a level surface and engage the parking brake b Stop the engine and remove the key from the ignition switch c Clean the area around the Hydraulic Oil fill neck d...

Page 17: ...ap Replace control panel b Clean the battery before storing A dirty battery will lose its charge over time c Store the battery with a full charge A dis charged battery will freeze refer to the table b...

Page 18: ...ion the parking brake engaged and the blade clutch switch off swing the left steering lever up to the operating position and try to start the engine The engine should not start If it does the left ste...

Page 19: ...the axle assembly through one side of the caster yoke through a spacer sleeve a spare wheel the other spacer sleeve and finally through the other side of the caster yoke Then tighten the locknut on t...

Page 20: ...oil tank place a 2 gallon drain pan under the drain plug on the bottom of the hydraulic oil tank Remove the drain plug drain the tank then replace the plug Place the drain pan under the filter and re...

Page 21: ...al position and place the steering lever on the side you adjusted up to the operating position If you feel a slight push forward or a slight pull backward from the neutral position you must adjust the...

Page 22: ...and the hydro drive belt g Check the blades Make sure they are sharp and that the blade securing cap screws are tight h Check the cutting height 2 When ready to start the engine a Check the five safe...

Page 23: ...and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Co...

Page 24: ...ay on the right hand operator con trol panel see Fig 1 on page 8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and...

Page 25: ...b In the full forward position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact th...

Page 26: ...e upper nut to raise the deck and loosening the nut to lower the deck The right front blade tip height is fixed so you must adjust the left front tip to match it 7 Measure the blade to ground height a...

Page 27: ...27 WIRING DIAGRAM...

Page 28: ...e caused by unauthorized attachments or modification or f any other abuse or misuse of the equipment 3 EXCLUSIVE WARRANTY THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR REM...

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