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25

f.

Repeat as required to obtain proper throt-
tle adjustment.

g.

Verify proper throttle adjustment by check-
ing RPM readings as outlined above.

C. Deck Corner Ball Wheel Roller Settings

1.

Matching the set heights of the ball rollers on 
the four corners of the mower deck to the 
desired cut height will prevent edge scalping 
and minimize any side-to-side variance in cut 
height.

2.

There are three height adjustment holes in 
the bracket that mount the ball rollers to the 
deck.

a.

Use the top set of holes for cut heights of 2 
inches or lower.

b.

Use the middle set of holes for a 2-1/2 - 3-1/2 
inch cut height.

c.

Use the bottom set of holes for cut heights of 
4 inches or higher.

D. Deck Center Anti-Scalp Roller Settings

1.

The front and rear rollers help prevent the 
scalping of high spots and uneven terrain 
across the center section of the deck.

2.

The rollers on the front of the deck are fixed at 
the factory and can not be adjusted.

3.

The rollers on the rear of the deck can be 
adjusted downward one inch.

a.

Lowering the roller will increase the strip-
ing effect left behind the mower.

b.

This positioning of the rear roller will also 
help to filter the mulched grass clippings 
into the turf.

c.

Roller should not be lowered if the cut 
height is set at 2-1/2 inches or lower.

E. Lap Bar Adjustment

1.

Proper lap bar and seat adjustment will result 
in the following:

a.

In the neutral position with hands on the 
lap bars, 

1.

Operator’s upper arms should be relaxed 
and approximately vertical.

2.

Operator’s forearms should be approxi-
mately vertical.

b.

In the full forward position,

1. Operator’s back should stay in contact 

with the seat back.

2. Lap bars should not contact operator’s 

legs.

c.

In the full reverse position,

1. Lap bars should not contact the opera-

tor’s legs or torso.

2.

Set the seat to the preferred operating position.

a.

Adjustment lever is located under the front 
edge of the seat.

b.

The seat has five inches of front-to-rear 
adjustment available.

3.

Check factory settings of lap bars for the con-
ditions listed above.

Note:

 

If lap bar adjustments are required, 

height adjustments should be made prior to 
angular adjustments.

4.

To adjust the height of the lap bars,

a.

Remove the nuts from the lap bar mounting 
bolts (see Fig. 11).

b.

Remove the bolts and lap bar and repostion 
to the seconc set of holes in the mounting 
block.

c.

Replace the bolts and nuts and tighten to 
28-34 ft-lbs.

1. If angular adjustments are also required, 

nuts can be tightened until snug at this 
point.

d.

The same adjustments should be made to 
both sides of the mower.

5.

(Optional lapbars only) To adjust the front-to-
rear angle of the lap bars,

a.

Loosen the nuts on the lap bar mounting 
bolts, leaving the bottom one fairly snug.

b.

The top hole is slotted, allowing the lap bar 
to pivot on the bottom bolt.

c.

Move lap bar to the desired angle and 
tighten the nuts to 28-34 ft-lbs.

Note:

 

In the neutral position, the handles of 

the lap bars should be aligned with approxi-
mately a one inch gap between the tips. Adjus-
the gap by adding shim washers to the top 
mounting bolt between the lap bar and the 
mounting block.

d.

Check the results of any adjustments to 
the conditions described in section a, 
above. Repeat any adjustment procedures 
as required until all conditions are met.

Figure. 11

Lap Bar Mounting Bolt and Nuts

Summary of Contents for 18HP

Page 1: ...Hydrostatic Zero Turn Riding Mower OPERATOR S AND SERVICE MANUAL MODEL 18HP Kohler 48 Stamped Deck...

Page 2: ...nance and Service 14 A Mower Deck 14 B Hydraulic Oil 16 C Electrical System 17 D Tires 19 E Brakes 19 F Hydraulic System 20 G Storage 21 Maintenance Schedule 22 Performance Adjustments 24 A High Speed...

Page 3: ...dependable service CAUTION Only thoroughly trained persons should operate and maintain this mower This machine can cause serious injury to anyone who mis uses it and does not understand its operation...

Page 4: ...alled 6 Do not check for hydraulic leaks with any part of the body 7 Do not add fuel to a machine when the engine is running and or the exhaust system is hot 8 Keep machine clean and free of debris gr...

Page 5: ...holes sprinkler heads and other hidden hazards 7 Avoid driving too close to trees creeks ditches sand traps and other obstacles 8 Before backing up check behind you and watch where you re going 9 Alwa...

Page 6: ...DANGER Part Number 00030633 Part Number 01003859 Part Number 01003858 Part Number 01003449 KEEP HANDS and FEET AWAY DANGER TO R ED U CE TH E R ISK OF INJ URY D O N O T O P E R ATE M OW E R U N L E S S...

Page 7: ...driven power take off from engine Controls Engine ignition and start switch throttle choke left and right steering levers electric blade clutch switch parking brake mower deck lift Parking Brake Inte...

Page 8: ...ing deck to the trans port position Always allow other vehicles to have the right of way l If you hit a solid object while mowing turn off the blade clutch switch place the steer ing levers in the neu...

Page 9: ...wed B Controls 1 Engine Ignition and Start Switch See Fig ure 1 Located on the instrument housing below the right side of the operator s seat When the key is inserted and turned clock wise 45 degrees...

Page 10: ...ism depress the foot pedal move the hand lever outward and slowly reduce foot pedal effort to lower the mechanism To service the unit Remove the hairpin clip from the locking pin and remove the pin fr...

Page 11: ...ing and excessive wear Replace if any of these are detected d Replace the deck cover 4 Adjust the Mowing Deck The cutting height is set anywhere in the range of 1 1 2 to 4 You may need to adjust the m...

Page 12: ...es d Inspect the machine to make sure 1 All guards shields including mower chute deflector are in their proper place are secure and are functional 2 That there are no spilled or leaking fuel or oil so...

Page 13: ...ind the machine and use extreme care 2 Slowly move both lap bars toward the rear of the machine until the machine begins to move rearward Release the lap bars and the machine should stop The more the...

Page 14: ...m grip on the steering levers operate them smoothly and avoid any sudden movements of the levers when starting or stopping g To go forward move both steering levers slightly forward and the mower will...

Page 15: ...reverse the above process and tighten nut to 100 120 ft lb WARNING Never mow with dull blades Blades that are bent should be replaced The cutting blades are sharp and can cause severe injury Wrap the...

Page 16: ...Oil use SAE20W 50 a Place the Mower on a level surface and engage the parking brake b Stop the engine and remove the key from the ignition switch c Clean the area around the Hydraulic Oil fill neck d...

Page 17: ...ap Replace control panel b Clean the battery before storing A dirty battery will lose its charge over time c Store the battery with a full charge A dis charged battery will freeze refer to the table b...

Page 18: ...ion the parking brake engaged and the blade clutch switch off swing the left steering lever up to the operating position and try to start the engine The engine should not start If it does the left ste...

Page 19: ...the axle assembly through one side of the caster yoke through a spacer sleeve a spare wheel the other spacer sleeve and finally through the other side of the caster yoke Then tighten the locknut on t...

Page 20: ...oil tank place a 2 gallon drain pan under the drain plug on the bottom of the hydraulic oil tank Remove the drain plug drain the tank then replace the plug Place the drain pan under the filter and re...

Page 21: ...al position and place the steering lever on the side you adjusted up to the operating position If you feel a slight push forward or a slight pull backward from the neutral position you must adjust the...

Page 22: ...and the hydro drive belt g Check the blades Make sure they are sharp and that the blade securing cap screws are tight h Check the cutting height 2 When ready to start the engine a Check the five safe...

Page 23: ...and Down Pivots Seat Hinge Steering Lever Linkage Rod End Bearings Lever Return Assembly Rod End Bearings Pump Control Lever Pivots Brake Lever Pivot Clevis Pin Brake Lever Control Rod Pivot Brake Co...

Page 24: ...ay on the right hand operator con trol panel see Fig 1 on page 8 of the manual This display defaults to Tachometer mode when engine is running 4 Move the throttle lever to the high speed posi tion and...

Page 25: ...b In the full forward position 1 Operator s back should stay in contact with the seat back 2 Lap bars should not contact operator s legs c In the full reverse position 1 Lap bars should not contact th...

Page 26: ...e upper nut to raise the deck and loosening the nut to lower the deck The right front blade tip height is fixed so you must adjust the left front tip to match it 7 Measure the blade to ground height a...

Page 27: ...27 WIRING DIAGRAM...

Page 28: ...e caused by unauthorized attachments or modification or f any other abuse or misuse of the equipment 3 EXCLUSIVE WARRANTY THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OR REM...

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