CSP Pacific SENTRY BARRIER Product And Installation Manual Download Page 7

February 2021 | 

Page

    7

Ph 0800 655 200 

or visit

 www.csp.co.nz

Product & Installation Manual: Sentry Barrier™

KEEPING

NZ SAFE

Limited Warranty

CSP Pacific (CSP) has tested the impact 
performance of its barrier systems and crash 
cushion systems, and other highway safety 
hardware under controlled conditions, however, 
CSP does not represent nor warrant that the 
results of those controlled conditions would 
necessarily avoid injury to persons or property.

TO THE MAXIMUM EXTENT PERMITTED 
BY LAW, CSP EXPRESSLY DISCLAIMS 
ANY WARRANTY OR LIABILITY FOR 
CLAIMS ARISING BY REASONS OF DEATH 
OR PERSONAL INJURY OR DAMAGE TO 
PROPERTY RESULTING FROM ANY IMPACT, 
COLLISION OR HARMFUL CONTACT WITH 
THE PRODUCTS OR NEARBY HAZARDS OR 
OBJECTS BY ANY VEHICLE, OBJECTS OR 
PERSONS.

CSP warrants that any product or component part 
manufactured by CSP will be free from defects in 
material or workmanship. CSP will replace free of 
cost any product or component part manufactured 
by CSP that contains such a defect.

TO THE MAXIMUM EXTENT PERMITTED 
BY LAW, CSP EXPRESSLY DISCLAIMS THE 
FOREGOING WARRANTY IS IN LIEU OF AND 
EXCLUDES ALL OTHER WARRANTIES NOT 
EXPRESSLY SET FORTH HEREIN, WHETHER 
EXPRESS OR IMPLIED BY OPERATION OF 
LAW OR OTHERWISE, INCLUDING BUT NOT 
LIMITED TO ANY IMPLIED WARRANTIES 
OF MERCHANTABILITY OR FITNESS FOR A 
PARTICULAR PURPOSE. CSP’S LIABILITY 
UNDER THIS WARRANTY IS EXPRESSLY 
LIMITED TO REPLACEMENT FREE OF 
COST OF PARTS SUPPLIED BY CSP ONLY 
(IN THE FORM AND UNDER THE TERMS 
ORIGINALLY SHIPPED), OR TO REPAIR OR 
TO MANUFACTURE BY CSP, PRODUCTS 
OR PARTS NOT COMPLYING WITH CSP 

SPECIFICATIONS, OR, AT CSP’S ELECTION, TO 
THE REPAYMENT OF AN AMOUNT EQUAL TO 
THE PURCHASE PRICE OF SUCH PRODUCTS 
OR PARTS, WHETHER SUCH CLAIMS ARE FOR 
BREACH OF WARRANTY OR NEGLIGENCE. 
CSP SHALL NOT BE LIABLE FOR ANY 
INCIDENTAL, CONSEQUENTIAL OR SPECIAL 
LOSSES, DAMAGES OR EXPENSES OF ANY 
KIND, INCLUDING, WITHOUT LIMITATION, 
ANY SUCH LOSSES, DAMAGES OR EXPENSES 
ARISING DIRECTLY OR INDIRECTLY FROM 
THE SALE, HANDLING OR USE OF THE 
PRODUCTS FROM ANY OTHER CAUSE 
RELATING THERETO, OR FROM PERSONAL 
INJURY OR LOSS OF PROFIT.

Any claim by the Buyer with reference to Products 
sold hereunder for any cause shall be deemed 
waived by the Buyer unless CSP is notified in 
writing, in the case of defects apparent on visual 
inspection, within ninety (90) days from the delivery 
date, or, in the case of defects not apparent on 
visual inspection, within twelve (12) months from 
the said delivery date. Products claimed to be 
defective may be returned prepaid to CSP’s plant 
for inspection in accordance with return shipping 
instructions that CSP shall furnish to the Buyer 
forthwith upon receipt of the Buyer’s notice of claim. 
If the claim is established, CSP will reimburse that 
Buyer for all carriage costs incurred hereunder.

The forgoing warranty benefits shall not apply to (i) 
any Products that have been subject to improper 
storage, accident, misuse or unauthorised 
alterations, or that have not been installed, 
operated and maintained in accordance with 
approved procedures and (ii) any components 
manufactured by the Buyer.

The customer acknowledges that it has acquired 
the Goods for the purposes of a business and that 
the Consumer Guarantees Act 1993 will not apply 
to the supply of the Goods by CSP to it.

Summary of Contents for SENTRY BARRIER

Page 1: ...z KEEPING NZ SAFE Roadside Workplace Roadwork Pedestrian Seeing Environment Telecoms SENTRY BARRIER Longitudinal Barrier Product and Installation Manual Please call CSP on 0800 655 200 or visit www cs...

Page 2: ...Sentry Barrier Safety Statements Limited Warranty System Design and Design Considerations Kerbs Slopes Batter Hinge Proximity Weak Soil Installations Posts on Base Plates Horizontal and Vertical Curv...

Page 3: ...dices Appendix A Sentry Barrier Appendix B Sentry Barrier Post Appendix C Sentry Barrier Washer Appendix D Installation Tolerance Lateral Appendix E Installation Tolerance Vertical Appendix F Sentry B...

Page 4: ...test tolerance of any system on the market If the connection is damaged in any way it can be easily replaced without replacing the posts allowing for simpler installations and repairs The Sentry Barri...

Page 5: ...pproved terminal end system on both the approach and trailing ends When installed in accordance with the manufacturer s instruction the barrier system allows an impacting vehicle to be re directed in...

Page 6: ...t The Sentry Barrier is an engineered safety device Before starting installation ensure familiarity with the makeup of the system Note Soil conditions may require a local geotechnical engineer to conf...

Page 7: ...RODUCTS OR PARTS NOT COMPLYING WITH CSP SPECIFICATIONS OR AT CSP S ELECTION TO THE REPAYMENT OF AN AMOUNT EQUAL TO THE PURCHASE PRICE OF SUCH PRODUCTS OR PARTS WHETHER SUCH CLAIMS ARE FOR BREACH OF WA...

Page 8: ...lopes The Sentry Barrier can be installed on ground with a maximum cross fall of 6H 1V For steeper slopes it is recommended that the system is installed no closer than 300 mm to the batter hinge point...

Page 9: ...sts are available from CSP for these applications Installations in weak soils should be considered within the requirements of the Road Controlling Authority Extended Design Domain requirements Contact...

Page 10: ...ere necessary Undulating Ground Conditions Site specific grading may be necessary to ensure that there are no humps or hollows that may significantly alter the impacting vehicles stability or substant...

Page 11: ...s or crash cushions available in the public domain It is recommended that MAX Tension End Terminal be used with the Sentry Barrier for optimal performance Refer to Appendix F Sentry Barrier TRANSITION...

Page 12: ...SOIL CONDITIONS ON SITE DO NOT MEET OR EXCEED THE REQUIRED STRENGTH SITE SPECIFIC CONDITIONS REFER TO A LOCAL GEOTECHNICAL ENGINEER FOR FURTHER ADVICE Length of Need The minimum Length of Need LoN of...

Page 13: ...pecific deflections based on these parameters Transitions A transition zone may be required to connect the Sentry Barrier to other types of barriers or non approved terminal ends Please contact CSP fo...

Page 14: ...duct Installation Manual Sentry Barrier KEEPING NZ SAFE Parts Identification ALL STEEL COMPONENTS USED IN THE SENTRY BARRIER ARE HOT DIPPED GALVANISED IN ACCORDANCE WITH AS NZS 4680 Sentry Barrier Pos...

Page 15: ...per panel 3 81 m of barrier installed Yes 2x Sentry Barrier Posts per W Beam 2x Sentry Barrier Bolt Washer and Nut one per post connection 1x W Beam 8x Splice Bolts and Nuts at the end of W Beam and o...

Page 16: ...he Bill of Materials and Parts Identification sections in this manual for more information Ensure that the area where the Sentry Barrier is to be installed is sufficiently flat so that the posts and W...

Page 17: ...s required to install the Sentry Barrier are similar to other W Beam barriers It requires Appropriate personal protective equipment Drilling or compactor machinery suitable for soil conditions and wit...

Page 18: ...orizontal alignment and verticality of the line posts Consistency in the vertical height of the line posts Orientation and height of the terminal end or crash cushion Sentry Barrier has to be installe...

Page 19: ...ream to the prior terminal end or crash cushion It is recommended that a string line be used to obtain the correct orientation and placement of the posts and are aligned to the terminal end or crash c...

Page 20: ...hion Installation Manual for guidance to the construction and installation procedure of that specific device Installation Procedure Posts and W Beam Step 1 Review the site location and identify possib...

Page 21: ...6 The driving of the post should not incur any damage to the post If a post is damaged it must be inspected and removed if considered that the damage will affect the performance Step 4 Supporting the...

Page 22: ...arrier from the first installed W Beam to the terminal end or crash cushion positioned at the other end of the barrier system Once the barrier is installed a detailed visual inspection should be compl...

Page 23: ...procedure in this manual for more information Maintenance requirement for repair after a fire Following a severe fire a detailed inspection of the Sentry Barrier should be undertaken If heat damage i...

Page 24: ...e posts should be 790 mm 25 mm above finished ground level It should be ensured that the post DOES NOT protrude above the W Beam The posts are free from damage The correct Sentry Barrier Washer is ins...

Page 25: ...than 15 mins per W Beam panel 4 0 m length when using automatic post driving equipment Installation time will vary depending on ground conditions when hand digging and re compacting posts 4 What about...

Page 26: ...February 2021 Page 26 Ph 0800 655 200 or visit www csp co nz Product Installation Manual Sentry Barrier KEEPING NZ SAFE APPENDICES...

Page 27: ...OVERSIZED NUT M16x50 2 0 12 FX742 2 4 2082791 FL WASHER SENTRY 58 O D x 2 5mm GALV 2 0 04 FX742 3 5 2080128 BNW SPLICE BOLT NUT HT M16x32 8 0 01 FX140 B B SECTION A A SCALE 1 5 SECTION B B SCALE 1 2 3...

Page 28: ...LE 1 2 A A3 DESTROY ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN MATERIAL WEIGHT Kg DRW NO DESCRIPTION 1 S KERAI 31 08 2020 PART NO FX742 1 306 Neilson Street Onehunga Auckland P O Box 12949 Penrose...

Page 29: ...A SCALE 4 1 A3 DESTROY ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN MATERIAL WEIGHT Kg DRW NO DESCRIPTION 0 S KERAI 14 10 2019 PART NO FX742 3 306 Neilson Street Onehunga Auckland P O Box 12949 Penro...

Page 30: ...IOUS ISSUES REVISION SCALE DATE DRAWN DRW NO DESCRIPTION 0 S KERAI 14 10 2019 ASSEMBLY NO 306 Neilson Street Onehunga Auckland P O Box 12949 Penrose Auckland New Zealand Telephone 09 634 1239 Facsimil...

Page 31: ...ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN DRW NO DESCRIPTION 0 S KERAI 14 10 2019 ASSEMBLY NO 306 Neilson Street Onehunga Auckland P O Box 12949 Penrose Auckland New Zealand Telephone 09 634 1239...

Page 32: ...00 or visit www csp co nz Appendix F Sentry Barrier Transition to MAX Tension End Terminal 306 Neilson Street Onehunga Auckland PO Box 12 949 Penrose Auckland New Zealand Telephone 09 634 1239 Facsimi...

Page 33: ...06 16 700 800 400 150 75 COVER 75 COVER B B SECTION A A SCALE 1 10 C L 4 X HD20 2 x HD16 R10 300 c c 30MPA CONCRETE SECTION B B SCALE 1 2 4 3 1 2 C L 80 C L 155 4 x 22 THRU 200 250 SECTION C C BASEFL...

Page 34: ...SIZED NUT M16x50 2 0 12 FX742 2 4 2082791 FL WASHER SENTRY 58 O D x 2 5mm GALV 2 0 04 FX742 3 5 2080128 BNW SPLICE BOLT NUT HT M16x32 8 0 01 FX140 2100 POST LENGTH B B SECTION A A SCALE 1 5 SECTION B...

Page 35: ...t location and checking if it fits even if tightly For any post where the washer cannot be physically installed even if the fitment is tight shall be rejected and the deformation considered excessive...

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