CSP Pacific SENTRY BARRIER Product And Installation Manual Download Page 4

February 2021 | 

Page

    4

Ph 0800 655 200 

or visit

 www.csp.co.nz

Product & Installation Manual: Sentry Barrier™

KEEPING

NZ SAFE

Introduction

The Sentry Barrier™ is a roadside W-Beam 
guardrail system suitable for containing, 
redirecting and shielding vehicles from roadside 
obstacles. The barrier has been designed and 
tested to meet the evaluation criteria of MASH 
Test Level 3 (TL-3) for a longitudinal barrier. This 
is the current state of the art performance criteria, 
exceeding the requirements of NCHRP 350 TL-3. 

The Sentry Barrier™ has an initial installation 
height of 800 mm to the top of the rail, providing 
the system with the ability to withstand numerous 
road surface overlays without the need to relevel 
of lifting of the barrier. The Sentry Barrier™ can 
be installed with an approved energy absorbing 
terminal end on the approach end, however it 
is recommended that an approved tangential or 
flared MAX-Tension™ End Terminal be used for 
optimal performance.  

The rounded edges to the Sentry Barrier™ Post 
and closed shape on the approach direction 
provide increased protection for vulnerable 
road users. The compact Sentry Barrier™ posts 
are easy to drive into all soil types and provide 
increased resistance to rotation in the soil when 
impacted. Unlike other systems on the market, 
any damage caused to the top of the posts or to 
the rail mounting points during installation will not 
affect the performance of the system.   

The connection system between the rail and 
posts is formed using conventional fasteners 
providing it with the greatest tolerance of any 
system on the market. If the connection is 
damaged in any way it can be easily replaced 
without replacing the posts allowing for simpler 
installations and repairs. The Sentry Barrier™ is 
installed quickly using conventional installation 
tools and equipment.  

System Overview

The Sentry Barrier™ is designed to provide 
acceptable structural adequacy, minimal 
occupant risk and safe vehicle trajectory as 
required by the latest in safety standards, 
AASHTO MASH 09 TL-3. This standard requires 
the system to be independently evaluated with 
full scaling testing using 1,100 kg and 2,270 kg 
vehicles traveling at speeds of 100 km/hr and 
impacting the system at an angle of 25 degrees.  
The requirements of MASH 09 TL-3 are so 
stringent that the system is required to absorb 
more energy during the impact than the out-
dated NCHRP 350 standard TL-4.  

When impacted by an errant vehicle, the Sentry 
Barrier™ will redirect the vehicle along the face 
of the barrier system, bringing it to a controlled 
stop. The system has been developed to 
produce no debris during an impact, with all 
posts designed to remain firmly located in the soil 
and the connection details to remain attached 
to the rail. Repair of the system is completed by 
removing and replacing any bent or damaged 
W-Beam and posts impacted accordingly. Any 
posts with damaged connections can be repaired 
by replacing the connection hardware only, 
reducing the need to remove posts and repair 
damaged ground.

Key specifications for the Sentry Barrier™ are:

System width

201 mm

Height to top of rail

800 mm

Height to top of post

790 mm

Post weight

13.7 kg

Post length

1.64 m

Post spacing

1.905 m

MASH TL3.10 dynamic deflection

1.02 m

MASH TL3.11 dynamic deflection

1.59 m

Summary of Contents for SENTRY BARRIER

Page 1: ...z KEEPING NZ SAFE Roadside Workplace Roadwork Pedestrian Seeing Environment Telecoms SENTRY BARRIER Longitudinal Barrier Product and Installation Manual Please call CSP on 0800 655 200 or visit www cs...

Page 2: ...Sentry Barrier Safety Statements Limited Warranty System Design and Design Considerations Kerbs Slopes Batter Hinge Proximity Weak Soil Installations Posts on Base Plates Horizontal and Vertical Curv...

Page 3: ...dices Appendix A Sentry Barrier Appendix B Sentry Barrier Post Appendix C Sentry Barrier Washer Appendix D Installation Tolerance Lateral Appendix E Installation Tolerance Vertical Appendix F Sentry B...

Page 4: ...test tolerance of any system on the market If the connection is damaged in any way it can be easily replaced without replacing the posts allowing for simpler installations and repairs The Sentry Barri...

Page 5: ...pproved terminal end system on both the approach and trailing ends When installed in accordance with the manufacturer s instruction the barrier system allows an impacting vehicle to be re directed in...

Page 6: ...t The Sentry Barrier is an engineered safety device Before starting installation ensure familiarity with the makeup of the system Note Soil conditions may require a local geotechnical engineer to conf...

Page 7: ...RODUCTS OR PARTS NOT COMPLYING WITH CSP SPECIFICATIONS OR AT CSP S ELECTION TO THE REPAYMENT OF AN AMOUNT EQUAL TO THE PURCHASE PRICE OF SUCH PRODUCTS OR PARTS WHETHER SUCH CLAIMS ARE FOR BREACH OF WA...

Page 8: ...lopes The Sentry Barrier can be installed on ground with a maximum cross fall of 6H 1V For steeper slopes it is recommended that the system is installed no closer than 300 mm to the batter hinge point...

Page 9: ...sts are available from CSP for these applications Installations in weak soils should be considered within the requirements of the Road Controlling Authority Extended Design Domain requirements Contact...

Page 10: ...ere necessary Undulating Ground Conditions Site specific grading may be necessary to ensure that there are no humps or hollows that may significantly alter the impacting vehicles stability or substant...

Page 11: ...s or crash cushions available in the public domain It is recommended that MAX Tension End Terminal be used with the Sentry Barrier for optimal performance Refer to Appendix F Sentry Barrier TRANSITION...

Page 12: ...SOIL CONDITIONS ON SITE DO NOT MEET OR EXCEED THE REQUIRED STRENGTH SITE SPECIFIC CONDITIONS REFER TO A LOCAL GEOTECHNICAL ENGINEER FOR FURTHER ADVICE Length of Need The minimum Length of Need LoN of...

Page 13: ...pecific deflections based on these parameters Transitions A transition zone may be required to connect the Sentry Barrier to other types of barriers or non approved terminal ends Please contact CSP fo...

Page 14: ...duct Installation Manual Sentry Barrier KEEPING NZ SAFE Parts Identification ALL STEEL COMPONENTS USED IN THE SENTRY BARRIER ARE HOT DIPPED GALVANISED IN ACCORDANCE WITH AS NZS 4680 Sentry Barrier Pos...

Page 15: ...per panel 3 81 m of barrier installed Yes 2x Sentry Barrier Posts per W Beam 2x Sentry Barrier Bolt Washer and Nut one per post connection 1x W Beam 8x Splice Bolts and Nuts at the end of W Beam and o...

Page 16: ...he Bill of Materials and Parts Identification sections in this manual for more information Ensure that the area where the Sentry Barrier is to be installed is sufficiently flat so that the posts and W...

Page 17: ...s required to install the Sentry Barrier are similar to other W Beam barriers It requires Appropriate personal protective equipment Drilling or compactor machinery suitable for soil conditions and wit...

Page 18: ...orizontal alignment and verticality of the line posts Consistency in the vertical height of the line posts Orientation and height of the terminal end or crash cushion Sentry Barrier has to be installe...

Page 19: ...ream to the prior terminal end or crash cushion It is recommended that a string line be used to obtain the correct orientation and placement of the posts and are aligned to the terminal end or crash c...

Page 20: ...hion Installation Manual for guidance to the construction and installation procedure of that specific device Installation Procedure Posts and W Beam Step 1 Review the site location and identify possib...

Page 21: ...6 The driving of the post should not incur any damage to the post If a post is damaged it must be inspected and removed if considered that the damage will affect the performance Step 4 Supporting the...

Page 22: ...arrier from the first installed W Beam to the terminal end or crash cushion positioned at the other end of the barrier system Once the barrier is installed a detailed visual inspection should be compl...

Page 23: ...procedure in this manual for more information Maintenance requirement for repair after a fire Following a severe fire a detailed inspection of the Sentry Barrier should be undertaken If heat damage i...

Page 24: ...e posts should be 790 mm 25 mm above finished ground level It should be ensured that the post DOES NOT protrude above the W Beam The posts are free from damage The correct Sentry Barrier Washer is ins...

Page 25: ...than 15 mins per W Beam panel 4 0 m length when using automatic post driving equipment Installation time will vary depending on ground conditions when hand digging and re compacting posts 4 What about...

Page 26: ...February 2021 Page 26 Ph 0800 655 200 or visit www csp co nz Product Installation Manual Sentry Barrier KEEPING NZ SAFE APPENDICES...

Page 27: ...OVERSIZED NUT M16x50 2 0 12 FX742 2 4 2082791 FL WASHER SENTRY 58 O D x 2 5mm GALV 2 0 04 FX742 3 5 2080128 BNW SPLICE BOLT NUT HT M16x32 8 0 01 FX140 B B SECTION A A SCALE 1 5 SECTION B B SCALE 1 2 3...

Page 28: ...LE 1 2 A A3 DESTROY ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN MATERIAL WEIGHT Kg DRW NO DESCRIPTION 1 S KERAI 31 08 2020 PART NO FX742 1 306 Neilson Street Onehunga Auckland P O Box 12949 Penrose...

Page 29: ...A SCALE 4 1 A3 DESTROY ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN MATERIAL WEIGHT Kg DRW NO DESCRIPTION 0 S KERAI 14 10 2019 PART NO FX742 3 306 Neilson Street Onehunga Auckland P O Box 12949 Penro...

Page 30: ...IOUS ISSUES REVISION SCALE DATE DRAWN DRW NO DESCRIPTION 0 S KERAI 14 10 2019 ASSEMBLY NO 306 Neilson Street Onehunga Auckland P O Box 12949 Penrose Auckland New Zealand Telephone 09 634 1239 Facsimil...

Page 31: ...ALL PREVIOUS ISSUES REVISION SCALE DATE DRAWN DRW NO DESCRIPTION 0 S KERAI 14 10 2019 ASSEMBLY NO 306 Neilson Street Onehunga Auckland P O Box 12949 Penrose Auckland New Zealand Telephone 09 634 1239...

Page 32: ...00 or visit www csp co nz Appendix F Sentry Barrier Transition to MAX Tension End Terminal 306 Neilson Street Onehunga Auckland PO Box 12 949 Penrose Auckland New Zealand Telephone 09 634 1239 Facsimi...

Page 33: ...06 16 700 800 400 150 75 COVER 75 COVER B B SECTION A A SCALE 1 10 C L 4 X HD20 2 x HD16 R10 300 c c 30MPA CONCRETE SECTION B B SCALE 1 2 4 3 1 2 C L 80 C L 155 4 x 22 THRU 200 250 SECTION C C BASEFL...

Page 34: ...SIZED NUT M16x50 2 0 12 FX742 2 4 2082791 FL WASHER SENTRY 58 O D x 2 5mm GALV 2 0 04 FX742 3 5 2080128 BNW SPLICE BOLT NUT HT M16x32 8 0 01 FX140 2100 POST LENGTH B B SECTION A A SCALE 1 5 SECTION B...

Page 35: ...t location and checking if it fits even if tightly For any post where the washer cannot be physically installed even if the fitment is tight shall be rejected and the deformation considered excessive...

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