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10 

OPERATION 

 

Economical and trouble free operation of any process equipment is dependent upon factors such as 

maintenance procedures and general overall care of the equipment. To be assured that good 

maintenance procedures are being followed, one should understand the general operation of the 

equipment. This section contains information that is intended to serve as a process and mechanical 

guide for the proper operation of the centrifuge. 

 

In order for the operator to obtain a full understanding of the centrifuge function, a study should be 

made of Figure I, where a general flow description is given.   

 

Before any attempt is made to start the CSI Centrifuge for the first time, a quick check should be 

made of the following points: 

 

1.)

 

Free Rotation

 - The motor sheave should be free when turned by hand.  

2.)

 

Oil Level

 - The machine is shipped full of oil; however, it should be checked after machine 

installation.  Always start the oil pump motor before starting the main drive motor.  When 

properly wired, the main drive motor will not start before the oil pump motor is started. 

3.)

 

Rotation Direction

 - When looking directly into the main drive motor shaft, it should be 

clockwise.   

4.)

 

Electrical Connections of Protection Cut Outs

 - The main drive motor should not start 

before  the oil pump motor is started.  One should be able to hear the pressure switch by 

turning the pump motor on and off.  Disconnecting the pressure line should cause the pressure 

switch to drop out. A flow switch is also wired into the control circuit to assure proper 

lubrication of the main drive and oil pimp motor. 

5.)

 

Oil 

- The pressure should read approximately 15-20 psi when the machine is warm. Should 

the pressure side drop below 3 psi, the pressure switch will kick out.  

6.)

 

 Motor Loads

 - Check the no load motor amperage and compare to the operating amperage. 

7.)

 

Observation of Unload Sound

 – The operator should be familiar with the normal operating 

sounds of any equipment.   

      

Always start the machine in an unload condition. If the machine should be started in a loaded 

condition, the required load could exceed the motor capacity. To be assured that the machine is left 

clear of any material after use

, it should be allowed to run approximately ten minutes after the 

feed has been cut off. 

 

The operator should always be aware of the normal oil pressure, motor amperage, effluent solids 

content and vibration level. By watching the above characteristics one can be fairly certain that the 

machine is operating properly. Here is a table giving the above symptoms with their cause and cure: 

 

Summary of Contents for WSM-03

Page 1: ...www elginindustries com Operations Manual CSI Model WSM 03 Vertical Cuttings Dryer Edition 5 Revision B March 3 2012 ...

Page 2: ...ERATION 10 11 MAINTENANCE 12 14 TROUBLESHOOTING Mechanical Problems 16 MINIMUM RECOMMENDED SPARE PARTS 17 RECOMMENDED 1 YEAR SPARE PARTS 18 PARTS LISTING 19 25 CONVERSION TABLE 28 DIAGRAMS FIGURE I MATERIAL FLOW 15 FIGURE II GENERAL ARRANGEMENT 26 FIGURE III GENERAL ARRANGEMENT 27 DRYER ONLY ...

Page 3: ...imate service from your centrifuge care should be taken to follow the CSI recommended service procedures The information contained in this manual has been prepared to assist you in the proper installation operation and maintenance of your centrifuge If additional information is required it may be readily obtained upon request from the home office of CSI or our representatives and field service eng...

Page 4: ...he screen and discharged through the effluent openings During the design of the CSI Model WSM 03 an effort was made to improve maintenance procedures compared to other types of centrifuges All normal wear parts are easily accessible from the top of the machine Belts can be easily changed without removing the gear assembly and the entire gear assembly can be removed with little effort Your CSI Cent...

Page 5: ...regular routine visits to discuss and consult on operating problems The latter presents an opportunity to compare different operations and pass on operating tips that are usually most helpful During these visits the CSI Service Man is able to ascertain first hand if you are obtaining the best performance possible and if not make corrective recommendations Assistance is available from all of the so...

Page 6: ... and manufacture CSI makes no further warranty either expressed or implied for any amount in excess of the cost of repair or replacement of any part shown to be defective The foregoing warranty shall be null and void and of no further force or effect with respect to any CSI Centrifuge on which any repairs or maintenance other than normal wear part replacements are performed by any service provider...

Page 7: ...Processing applications Purchaser acknowledges that it is solely responsible for evaluating and choosing the sites where the CSI Centrifuges will be installed and the manner in which CSI Centrifuges will be used CSI does not warrant that the Environmental Protection Agency EPA or any other regulatory authority has approved or certified the CSI Centrifuges for any purpose Purchaser assumes any risk...

Page 8: ...gning the feed chute A level foundation should be provided The machine has been machined level at the factory therefore leveling after installation should not be necessary Because the centrifuge is mounted direct to the foundation rigid connections can be made to the effluent openings However it is desirable to provide an opening in the effluent line so that spot checks can be made to determine th...

Page 9: ...service engineers on hand to direct and assist with new machine start ups This gives the customer an opportunity to get direct operating instructions from experienced personnel and to get acquainted with the men who can be made available for inspection calls Please arrange to notify CSI approximately three weeks before start up is anticipated A fee schedule for technical support and training is av...

Page 10: ... 4 Electrical Connections of Protection Cut Outs The main drive motor should not start before the oil pump motor is started One should be able to hear the pressure switch by turning the pump motor on and off Disconnecting the pressure line should cause the pressure switch to drop out A flow switch is also wired into the control circuit to assure proper lubrication of the main drive and oil pimp mo...

Page 11: ...ation 1 Unbalanced rotating component 1 Replace component Because of the wide variety of materials the continuous screen type centrifuge is applicable to only general points of process information can be covered Generally change of feed moisture size consistency rate and cleanliness will change the product quality Here is a tabulation of overall process symptoms and their probable cause SYMPTOMS C...

Page 12: ...ife before their wear causes what would normally be unnecessary repairs DISASSEMBLY This section is intended to serve as a guide during maintenance or repairs Step by step disassembly instructions are given followed by more detailed instructions on some parts When disassembling your Model WSM 03 Centrifuge the following sequence may be followed although some operations may be carried out concurren...

Page 13: ...inherent wear which does exist can be most economically handled if regular inspections are made and the necessary repair work accomplished before the rotor is worn to a point where physical damage is done to the part A severely worn rotor will cause unnecessary wear and breakage to other parts of the machine hence we at CSI feel it a necessity and our responsibility to supply our customers with ne...

Page 14: ...ssary to change the oil at intervals of one to two months A positive displacement gear pump is used The pump motor should be wired with the main drive motor so that the main drive cannot be turned on without the oil pump operating A low pressure cut off switch is installed on the pressure line and is to be wired onto the control circuit This cuts off at 3 psi to shut down the machine The switch is...

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Page 16: ...ad If the sleeve is sheared check for blockage between the flites and screen before starting Mark the basket and cone cap and rotate by hand This should slightly change mark relationship Approximately 75 turns will make the mark come back to its original relationship MOTORS WILL NOT START Check the pressure and flow switches for proper operation Check pressure gauge for a minimum reading of 3 1 2 ...

Page 17: ...eral and is not intended as a prediction of what might be used over any certain period Each application will vary even within the same processing location therefore experience and number of units per location determines your best stocking plan MINIMUM RECOMMENDED STOCK PART NO DESCRIPTION QTY WSM 03 955 38 BANDED BELT 1 322 4 2 PC STEEL CONE CAP 1 WSM 401 1 BUNA CONE CAP GASKET 1 WSM 03 330 5C WSM...

Page 18: ...5 8 11X1 L 9 CAP SCREW HIGH STRENGTH 16 900 108 WSM 03 WSM 03 OIL LINE KIT 1 WSM 03 970 17 RUBBER COUPLING 1 WSM 03 2 020 CHROME SCREEN BASKET ASSY 020 OPENING 1 WSM 03 2 015 CHROME SCREEN BASKET ASSY 015 OPENING 1 WSM 03 11510 105 OIL PUMP MOTOR RESERVOIR ASSY 2 WSM 03 11507 01 MS ROTOR 1 889 12 PRESSURE SWITCH EXPLOSION PROOF 2 360 7XP 30 HP MOTOR EXPLOSION PROOF 1 322 4 2 PC STEEL CONE CAP 1 WS...

Page 19: ...bed by size and description and should be ordered accordingly Should there be some field revision on a machine that makes a machine different from any parts drawing it will become necessary for the CSI service men to update the customer s parts list and notify CSI engineering office of the modification In instances such as this the customer should be extra careful when re ordering and possibly not...

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