CSI CIP 2.0 Installation Operation & Maintenance Download Page 1 | Manualshive

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CIP 2.0

CONTROL SYSTEMS

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Summary of Contents for CIP 2.0

Page 1: ...CIP 2 0 CONTROL SYSTEMS...

Page 2: ...lt In Safety 6 Air Lockout Capability 6 E Stop Capability 6 Installation 7 Air Connections 7 Operation 8 Opearation Screens 9 Trend Screen 14 Equipment Screen 16 Alarms Screen 17 History Screen 18 Con...

Page 3: ...TION IN THESE INSTRUCTIONS Danger Indicates an imminently hazardous situation which if not avoided has a high likelihood of resulting in death or serious injury The word Danger indicates the most extr...

Page 4: ...PPLICATION CSI s CIP 2 0 regulates the operation of your Clean in Place system CIP 2 0 takes the guesswork out of configuring and controlling the start stop flow tem perature and chemical concentratio...

Page 5: ...ES CSIDESIGNS COM 417 831 1411 CIP 2 0 IOM 5 AT A GLANCE 2 1 6 8 Emergency Stop E Stop Touchscreen Power Disconnect Switch Pressure Gauge Pressure Regulator Control Panel Chemical Pumps Chemical Tanks...

Page 6: ...s can also incorporate system timeouts for added operator safety E STOP CAPABILITY Activate E Stop to turn off all operations To release the E Stop twist clockwise until it pops up AIR LOCKOUT CAPABIL...

Page 7: ...to communicate with the plant net work an Ethernet drop must be provided to the CIP 2 0 control system and the system uses 4 5 unique IP addresses depending on configuration DISCLAIMER OF LIABILITY C...

Page 8: ...ator 6 To initiate a wash cycle press the Commands button 7 If the system has more than one supply select the appropriate Supply Header A prompt asks you to select a circuit 8 Select the appropriate c...

Page 9: ...supply systems to the four tank dual supply system as shown above Dual supply means you can clean two independent processes simultaneously as there are two separate supply pumps each having independe...

Page 10: ...S COM SALES CSIDESIGNS COM 417 831 1411 10 CIP 2 0 IOM START THE WASH CYCLE Select the Commands button If your system has more than one supply header select the appropriate header based on your piping...

Page 11: ...1411 CIP 2 0 IOM 11 OPERATION SCREENS If your A prompt screen appears Select A Circuit or Quit without Starting Press Select A Circuit to continue the starting process The screen prompts you to select...

Page 12: ...ust first be verified If the connections are in place press Swing Connections Complete If the system is configured to request permission from a plant PLC before beginning operation it does so now If t...

Page 13: ...d with available wash types From this screen the operator can Start Hold Restart Abort a wash Select Start on the desired wash type Then press Close Window The system should now run the selected wash...

Page 14: ...e trend screen maps the analog values associated with your system All CIP 2 0 programs include Conductivity Temperature and Supply Flow trends as seen above More complicated systems such as a dual sup...

Page 15: ...nt select Equipment from the main navigation The screen displays the equipment available with the system Press Clean HMI Screen to display a popup window which hides the CIP skid objects This allows t...

Page 16: ...Press Equipment in the navigation bar Select Maintenance Info to display a list of the available PDFs and videos for pumps valves and instruments on your system which provides easy access to operator...

Page 17: ...nvestigated immediately To see the cause of the alarm s select Alarms from the main navigation The Alarms button blinks until the alarm s are acknowledged To acknowledge alarm s highlight the alarm by...

Page 18: ...INFORMATION CSIDESIGNS COM SALES CSIDESIGNS COM 417 831 1411 18 CIP 2 0 IOM To access the event log press the History button from the main navigation Then press Events from the drop down menu OPERATIO...

Page 19: ...engineer Press the Config button from the main navigation menu Then press Main from the drop down menu to get to the main configuration screen From here you can change the set points for temperature a...

Page 20: ...to verify swing connection Has Swing Conn or needs to wait for facility permission Wait For Facility Perm before starting Input the flow rate set point for the circuit Input the required time at the...

Page 21: ...ere is a Skid Initial Setup configuration screen The settings here are preset at the factory to match the needs of your individual system This page is accessible only by your CIP 2 0 provider It inclu...

Page 22: ...ast wash type and timestamp for each circuit The Phases button displays the current status for each phase of the wash cycle The Tuning button displays the current status configuration and tuning facep...

Page 23: ...S The Phase screen available under the Diags menu provides information about phases of a wash cycle You can Stop Abort and Reset from this screen Select the Popup button for a visual representation of...

Page 24: ...24 CIP 2 0 IOM TUNING SCREEN The Tuning screen shown above is available under the Diags menu From here you can open the faceplates for each PIDE in the CIP 2 0 system and change configurations or tune...

Page 25: ...drop exceeds maximum allowable the filter needs to be cleaned or replaced Note The pressure drop should not exceed 14psig if the pressure drop exceeds the maximum allowable the filter needs to be cle...

Page 26: ...back into position in the opposite direction you removed it to seat the body in its original position REPLACING SOLENOID VALVE Although solenoid valves used by CSI are rated for one million cycles th...

Page 27: ...n the Windows Desktop called TC CIP cli double click this file to re launch the HMI client Q WHAT SHOULD I DO IF I CANNOT MANUALLY RUN THE CIP PUMP Verify that there is at least one tank discharge val...

Page 28: ...rt of the Company and the Company neither assumes nor authorizes any other person to assume for it any other obligation or liability in connection with this equipment In the event of a breach of warra...

Page 29: ...s employees the Company obligation shall be limited to supervision of the work replacement of defective parts and labor costs in an amount equal to the amount which would be payable for a reasonable n...

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