CSE Kingfisher PLUS+ Hardware Reference Manual Download Page 38

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Superseded Hardware Manual 7.12

Page

MC-1 S p e c ific a tio n s

Processor

Intel 80C188

Word Size

16 Bit internal data bus
8 Bit external data bus

Clock Speed

16 MHz

BIOS

Flash Memory

128 kB

Static CMOS RAM

128 kB

Status Indication

Communication Ports

Ports 1&2 (RS232)

Serial, 300 to 115200 bps

Port 3 (optional)

Same options as PC-1 port 2

Communications

Master or Outstation

MC-1s per RTU

Maximum of 16 ports per RTU
Eg. Can use 5 MCs if each has 3 ports

Internal Power Consumption

120 mA from +5 VDC Bus on backplane

CM Bus Data Rate

83 kbps

Cyclic Redundancy

Port 1, 2 and 3

Operating Temperature

-20 to 70 °C

Storage Temperature

-40 to 85°C

Operating Humidity

5 to 98% RH non-condensing

MC-1 Blo c k Dia g ra m

CM BUS

FLASH

RAM

256 kB

RS232 /
RS485

DUART

RS232

PORT 1

BUS

RESET

RS485
DRIVER

uP
80C188
16 MHz

PORT 2

RAM

256 kB

PO WER

MANAGEMENT

3 V

PORT 3

Option port

PLUG-IN OPTI ON BOARD

Summary of Contents for Kingfisher PLUS+

Page 1: ...Kingfisher PLUS Superseded Hardware Reference Manual 7 12...

Page 2: ...without payment of further royalty or licence fee Fair Use includes making copies of the document for operational backup and archive purposes Fair Use includes distributing copies of the document to...

Page 3: ...6 VDC 19 PSU 2 Specifications 19 PSU 2 Block Diagram 20 PSU 2 Module LEDs 20 PSU 2 Wiring Diagram 21 PSU 2 Output Characteristics 21 1 4 PSU 4 AC Supply Input 60 W Pre 2008 22 PSU 4 Specifications 22...

Page 4: ...rnal Connections 48 1 16 DI 1 12 24 Volt AC or DC Input 16 Point 49 DI 1 Specifications 49 DI 1 Wiring Diagram 50 1 17 DI 2 48 Volt AC or DC Input 16 Point 51 DI 2 Specifications 51 DI 2 Wiring Diagra...

Page 5: ...Line Option Board Specifications 73 4 Wire Line Option Board Connections 73 4 Wire Line Option Board Wiring Diagrams 73 1 27 CP 21 GPS Option Board 74 GPS Option Board Specifications 74 1 28 DO 5 Rela...

Page 6: ...may cause damage An optional isolated 24 VDC output rated at 10 W 400 mA is available for powering a limited number of analog loops or digit input circuits It cannot be used with inductive loads such...

Page 7: ...tment every 2 minutes This is done to let the battery float down to this voltage The float state is also entered when the power supply is in Charge or Boost mode and AC power is lost If the AC power r...

Page 8: ...attery 13 8 VDC 2 A to Radio 24 VDC Isolated 10 W to Field optional Total 50 W max 5 VDC 10 W to Backplane 24 VDC 50 W to Backplane 24 VDC 50 W to Battery 27 6 VDC 1 A to Radio PS 1 2 24 V Isolated 10...

Page 9: ...PERATURE DegC OUTPUT POWER W 0 20 40 60 80 10 20 30 40 50 25 PSU 1 PS 1 EARLY PSU 1 PS 1 PSU 1 Block Diagram N FILT ER R ECT IFIER A E B B OPT IONAL BAT T ER Y 5V R EGULAT OR 25 or 50W DC DC CONVER T...

Page 10: ...rged FL Battery is in float charge mode BO Battery is in boost charge mode LO Battery has reached its discharged condition 22 V for PSU 1 PS 1 2 or 11 3 V for PS 1 1 24 V PSU1 ON when the internal 24...

Page 11: ...8 9 10 11 12 13 14 15 16 17 18 19 20 24VDC AUX OUTPUT OPTIONAL BATTERY NEUTRAL CONNECT POSITIVE TERMINAL TO 4 IF EXTERNAL BATTERY CHARGER IS USED AC INPUT SUPPLY ACTIVE EARTH 1N5819 CURRENT LIMITER CL...

Page 12: ...y The battery input of the PS 1 can also be used as a DC supply input The following diagram shows how the PS 1 is wired for a DC supply PS 1 OFF E N A 24 VDC AUX OUTPUT OPTIONAL DC OUTPUT FOR RADIO OR...

Page 13: ...d in good condition Use of this supply on flat or fully discharged batteries may cause damage When the AC supply fails and the system is powered from external lead acid batteries if connected the volt...

Page 14: ...Startup at 11 8 V 0 2 V Supply Fuse Slow blow internal 1 6 A PS 10 or 6 3 A PS 20 Battery Fuse 4 A Polyfuse self resetting Connector Removable for AC DC connections LED indicators Standard Vsup DC vol...

Page 15: ...optional 27 6 VDC 1 8 A to Radio Maximum output power 50 W PS 10 PS 20 Block Diagram N FILTER RECTIFIER A E LED VSUP TEMPERATURE COMPENSATION INTERNAL TEMP SENSOR TS R EXT TEMP SENSOR B B OPTIONAL BA...

Page 16: ...de LO Battery has reached discharged condition 11 5 V 0 2 V LO LED is cleared when battery 12 4 V 0 2 V Only enabled when a monitoring processor is fitted optional for the PS 10 and PS 20 PS 10 PS 20...

Page 17: ...RATURE SENSOR TO NEGATIVE BATTERY TERMINAL CONNECT BLACK STRIPED WIRE OF SENSOR TO R OR B VA VA R R TS B B E N A 90 260 VAC NEUTRAL ACTIV E EARTH PS 10 Wiring Diagram DC Supply The battery input of th...

Page 18: ...UT FOR RADIO OR OTHER DEVICE BATTERY TEMP SENSOR TAPE TEMPERATURE SENSOR TO NEGATIVE BATTERY TERMINAL CONNECT BLACK STRIPED WIRE OF SENSOR TO R OR B 20 60 VDC INPUT SUPPLY VA VA R R TS B B SUPPLY SUPP...

Page 19: ...pply fails and the system is powered from external lead acid batteries if connected the voltage monitoring circuit provides battery cut off for battery preservation when battery cell voltage reaches 1...

Page 20: ...10 Watt output is activated This output is under the main processor control CP 1 or SBX 2 but is normally in the on state A green LED at the top of the face plate is ON when the microcontroller of the...

Page 21: ...r Page 21 PSU 2 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24VDC AUX OUTPUT BATTERY SUPPLY Vs DC INPUT SUPPLY SUPPLY EARTH CLOSE FOR OFF PSU 2 Output Characteris tics 20 AMBIENT...

Page 22: ...not provide power monitoring data and is not mounted on the backplane PSU 4 Specifications Input Supply 90 to 260 VAC 50 60 Hz Load Capacity 60 W Outputs 5 VDC 3 A 24 VDC 1 8 A or 12 VDC 3 A Isolatio...

Page 23: ...seded Hardware Manual 7 12 www cse semaphore com mykingfisher Page 23 PSU 4 Mounting and Connection PSU 4 Output Characteris tics 20 AMBIENT TEMPERATURE DegC OUTPUT POWER W 0 20 40 60 80 20 30 40 50 6...

Page 24: ...as CP 1 2 The extended memory configuration is only required in very large systems employing many field RTUs which report back to a master RTU all data being held in the master RTU The RAM battery in...

Page 25: ...1 RS232 300 to 115200 Baud Serial Port 2 RS232 RS485 300 to 115200 Baud Communications Master or Outstation Configuration Software Toolbox 32 RTU Address Range 1 249 Communications Protocol Kingfisher...

Page 26: ...ectors on the front of the module and covered by the snap on cable cover Port 1 is at the top for RS232 connections only and Port 2 is below for either RS232 or RS485 connections Earlier CP 1 modules...

Page 27: ...r 2 OUT N A N A RTS 3 OUT 7 OUT DCD 4 IN 1 IN GND 0 V 5 COM 5 COM CTS 6 IN 8 IN RXD 7 IN 2 IN TXD 8 OUT 3 OUT Note Port 2 RTS and CTS do not function on Rev C boards RS485 Function CP 1 Port 2 RJ45 CP...

Page 28: ...The standard configuration is 128 kB of flash memory for the storage of all operating code and selected system parameters and 128 kB of battery backed static RAM for all configuration and event stora...

Page 29: ...2 Serial Port 1 RS232 300 to 19200 bps Serial Port 2 RS232 RS485 300 to 19200 bps Communications Outstation Configuration Software Toolbox 32 RTU Address Range 1 249 Communications Protocol Kingfishe...

Page 30: ...DRIVER uP 80C188 16 MHz RS485 DRIVER PORT 2 RAM 128 kB OR 256 kB RTC POWER MANAGEMENT 3 V RS232 RS232 RS485 SBX 2 Connections SBX 2 Ports 1 2 Cable DB9 Male Function 1 Carrier Detect CD 2 Receive Data...

Page 31: ...control is managed by the CP 1 or SBX 2 processor module This module cannot be used by itself i e it must be used with a processor module The module also incorporates dual RJ45 connectors to allow us...

Page 32: ...ate BER 10 6 S N 22 dB Connection 2 Wire Line Isolation 4 kV Processor Intel 80C51 Word Size 8 bit Flash Memory 4 kB Static CMOS RAM 32 kB CM Bus Data Rate 83 kbps Modem Modules per RTU 4 Internal Pow...

Page 33: ...o These connectors are covered by a snap on cable cover Earlier models are fitted with a high density DB15 connector instead of the dual RJ45s LM 2 P1 P1 RADIO PLINE P2 P2 LM 2 P1 RADIO PLINE P2 EARLY...

Page 34: ...4 IN DCD1 5 IN RTS2 6 OUT TXA2 7 dBm 7 OUT NC 8 RXA2 0 to 30 dBm 9 IN DTR1 10 COM DTR2 11 COM OV 12 COM OV 13 COM CTS2 14 IN RXA1 0 to 30 dBm 15 IN Notes 1 dBm is referenced to 600 2 RTS CTS CD signa...

Page 35: ...ule provides galvanic isolation and surge protection from the line to the equipment side and signal voltage limiting line matching from the equipment side to the line side This module must be located...

Page 36: ...AMPLIFIER HYBRID LINE TRANSF LINE 2 AMPLIFIER HYBRID LINE TRANSF LINE 3 AMPLIFIER HYBRID LINE TRANSF LINE 4 AMPLIFIER HYBRID LINE TRANSF LINE 5 AMPLIFIER HYBRID LINE TRANSF LINE 6 LNA 6 Connections LN...

Page 37: ...1 Part Numbers The MC 1 is available with one port option as detailed below Ordering Information Part No MC 1 P P Options P Option Port 3 Type 0 Not Fitted R Radio V 23 FSK P 2 Wire Line V 23 FSK S Se...

Page 38: ...ns as PC 1 port 2 Communications Master or Outstation MC 1s per RTU Maximum of 16 ports per RTU Eg Can use 5 MCs if each has 3 ports Internal Power Consumption 120 mA from 5 VDC Bus on backplane CM Bu...

Page 39: ...and is detailed in the PC 1 Option Boards chapter MC 1 Port 1 Port 2 RS232 RS232 RADIO PLINE Port 3 RS232 Link for 12 V supply to RS232 ports Note 12V is always enabled on port 3 radio boards Factory...

Page 40: ...odule It is not possible to fit a CP 1 or any communication modules to this position There are five 5 connectors at the far right of the backplane The two 2 small 8 way connectors are for inter backpl...

Page 41: ...12 V pins are shorted on early revision backplanes prior to revision 1 3 Early revision backplanes were designed for 24 V only J13 in J15 out Inter rack Backplane Comms Connectors 1 2 3 4 8 7 6 5 Pin...

Page 42: ...dule in the far left slot location There are two connectors in the far right position that provide access to the UF signals that are bussed along the backplane to each of the module positions A third...

Page 43: ...to send Press to talk Pin 7 CD Carrier data detect Pin 8 RXA Receive analog 10 dBm J9 VF Signal Interface Mini DIN 8 Pin 1 TXA Transmit Analog 100 dBm Pin 2 PTT Request to send Press to talk Pin 3 CT...

Page 44: ...DC power supply and a second socket J5 is provided for the PC 1 to be installed in the left hand slot Please use a BA 40 backplane if requiring a 4 slot backplane for use with a CP xx processor and P...

Page 45: ...ual 7 12 www cse semaphore com mykingfisher Page 45 24 V Aux Supply Output optional 0 V Aux Supply Output optional 12 V To From Battery 0 V To From Battery 12 V To Radio 0 V To Radio 12 V Input Supply...

Page 46: ...A BA 40 is designed to be used with a PS xx power supply and a CP xx processor module or linked to any other backplane to provide additional slots The 4 slot backplane is designed for surface mounting...

Page 47: ...are two black 8 way Harwin data connectors for linking backplanes together and there is one 6 way connector is for external power 5 V and 12 V DC if a power supply module is not installed on the back...

Page 48: ...rs for linking backplanes together and there is one 6 way connector is for external power 5 V and 12 V DC if a power supply module is not installed on the backplane This backplane is designed for surf...

Page 49: ...rough 16 An insert goes between the inside and outside surface of the hinged door The surface towards the inside of the module when the hinged door is closed has circuit wiring information and circuit...

Page 50: ...5 CH 8 CH 7 0 V Common Chs 1 8 CH 14 CH 9 CH 12 CH 10 CH 11 CH 13 CH 16 CH 15 FIELD CONTACT CH x 0 V External positive power supply Wiring Examples FIELD CONTACT External negative power supply POWER...

Page 51: ...ed B1 through 8 points 9 through 16 An insert goes between the inside and outside surface of the hinged door The surface towards the inside of the module when the hinged door is closed has circuit wir...

Page 52: ...5 CH 8 CH 7 0 V Common Chs 1 8 CH 14 CH 9 CH 12 CH 10 CH 11 CH 13 CH 16 CH 15 FIELD CONTACT CH x 0 V External positive power supply Wiring Examples FIELD CONTACT External negative power supply POWER...

Page 53: ...etween the inside and outside surface of the hinged door The surface towards the inside of the module when the hinged door is closed has circuit wiring information and circuit identification informati...

Page 54: ...4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 6 CH 1 CH 4 CH 2 CH 3 Wiring Example CH 5 CH 8 CH 7 Common For Chs 1 8 CH 14 CH 9 CH 12 CH 10 CH 11 CH 13 CH 16 CH 15 FIELD CONTACT CH x Common Common F...

Page 55: ...he inside and outside surface of the hinged door The surface towards the inside of the module when the hinged door is closed has circuit wiring information and circuit identification information can b...

Page 56: ...CH 1 CH 4 CH 2 CH 3 Wiring Example CH 5 CH 8 CH 7 Common For Chs 1 8 CH 14 CH 9 CH 12 CH 10 CH 11 CH 13 CH 16 CH 15 FIELD CONTACT CH x Common Common For Chs 1 8 Common For Chs 9 16 Common For Chs 9 16...

Page 57: ...nnel DPDT Double Pole Double Throw Rated Load per contact 5 A at 250 VAC Resistive 5 A at 30 VDC Resistive Maximum Current 5 A Maximum Operating Voltage 380 VAC 125 VDC 2 A max Maximum Switching Power...

Page 58: ...H 11 CH 12 CH 13 CH 14 CH 15 CH 16 NO a Normally open contact C a Common NC a Normally closed contact NO b C b NC b External Power Supply Note polarity can be reversed NO a LOAD C a Wiring Example POW...

Page 59: ...ti core cable Belden 9431 cable Relay Board Panduit 20 way Header Black 1 CH1 1 CH1 White 2 CH2 2 CH2 Red 3 CH3 3 CH3 Green 4 CH4 4 CH4 Orange 5 CH5 5 CH5 Blue 6 CH6 6 CH6 White Black 7 CH7 7 CH7 Red...

Page 60: ...d is shown below MSB LSB 0 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 0 0 0 If the current source is reversed into the input or is less than the low end of the current range then the module will output a d...

Page 61: ...en the module is operating correctly This module also consumes power from the 5 VDC and 12 VDC bus An insert goes between the inside and outside surface of the hinged door The surface towards the insi...

Page 62: ...t DC 70 dB at 60 Hz Cross Channel Rejection 80 dB from DC to 1 kHz Input Impedance 250 Input Filter Response 2 kHz Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5...

Page 63: ...Diagram CH 7 CH 3 CH 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 7 CH 8 SHIELD SHIELD SHIELD SHIELD Wiring Example CH 2 CH 4 CH 5 CH 6 CH 8 4 wire transmitte...

Page 64: ...ing of the output is as shown below 32760 0 0 4 20 Current mA 4 to 20 mA range Raw Value decimal 32760 0 0 20 Current mA 0 20 mA range Raw Value decimal Figure AO 2 Scaling for Current Output Analog o...

Page 65: ...Link installed Figure AO 2 Rear Module and Link Location Module LEDs OK A 1 AO 2 B 2 C 3 D 4 FU LED State Description OK OFF Module fault no power ON Normal FU OFF Not used Always OFF A1 B2 C3 D4 OFF...

Page 66: ...5 20 to 70 C User Load 0 to 850 Output Load Capacitance 2000 pF Output Load Inductance 1 H Isolation Analog outputs 1 2 and analog outputs 3 4 form two groups Each group is isolated from the other gr...

Page 67: ...maphore com mykingfisher Page 67 AO 2 Wiring Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Wiring CH 2 CH 1 CH 1 SHIELD CH 2 SHIELD CH 4 CH 3 CH 3 SHIELD CH 4 SHIELD CH x CH x SHIELD 0 20...

Page 68: ...e RTD voltage is then amplified and fed to the 12 bit ADC The module is factory calibrated to provide 0 1 resolution of span To ensure accurate operation each input is factory calibrated using Toolbox...

Page 69: ...on request Inputs per Module 4 Leadwire Resistance 40 maximum Leadwire Effect Less than 1 of span error Accuracy 0 1 0 5 C Resolution 12 bit no sign bit Update Rate 2 msec all four channels Response...

Page 70: ...MICRO CONTROLLER LED DISPLAY RS485 DRIVER OPTO ISOLATION DC DC 5V RANGE SWITCH 0 20 OR 4 20mA REF ADC CH1 PT100 BRIDGE CH2 PT100 BRIDGE CH3 PT100 BRIDGE CH4 PT100 BRIDGE RT 1 Wiring Diagram 1 2 3 4 5...

Page 71: ...lation None Operating Temperature 20 to 70 C Storage Temperature 40 to 85 C Operating Humidity 5 to 98 RH non condensing RTU Hardware Required Can be installed in any of the following ports CP 10 11 2...

Page 72: ...2 3 Reserved 4 Line 5 Line 6 Reserved 7 8 Dial Option Board Specifications PSTN Modem Data Rate V 22 600 to 2400 bps RTU DTE Port Speed 300 115200 bps Line Impedance 600 Approval International Transm...

Page 73: ...Rates and Modulation 1200 Bps CCITT V 23FSK Data Pump SSI312 Equaliser adaptive Y Transmit Level 10 dBm in 2x 600 Scrambler Descrambler Y Receive Level 0 dBm to 43 dBm Data Formats Asynchronous Bit Er...

Page 74: ...data bits no parity 1 stop Max Update Rate 1 Hz Typical Acquisition Time 60 seconds first time powered up 2 6 seconds powered down for 2hrs Operational Limits Altitude 60 000 ft Position Accuracy App...

Page 75: ...ules and TEL REL 00x relay boards can be used per PS xx power supply Additional pairs of DO 5 modules and TEL REL 00x relay boards can be used if the TEL REL 00x relay boards are powered by an externa...

Page 76: ...erature 40 to 85 C Operating Humidity 5 to 98 RH non condensing Hot Swap Yes Module can be swapped while RTU is running Hot swap will not cause a Warm Start Outputs will be restored within 2 seconds o...

Page 77: ...ration on this product Failure to do so may cause fire and may result in a serious personnel injury or even death Disconnect power cord from the Power Supply Module before wiring removing or servicing...

Page 78: ...icate a higher temperature than the external sensor The lower temperature is used for temperature compensated battery charging There is a connection on the DC terminal block for powering low power rad...

Page 79: ...within 30 seconds provided the battery voltage is less than 13 8 V If the battery voltage is higher the PS 11 will continue to run on the battery until the battery voltage drops below 13 8 V If a batt...

Page 80: ...itched OFF the LEDs will still be ON The LEDs are powered by the RS485 bus The PS 11 microprocessor does not run and the OK LED will flash to indicate that there is no communications with the processo...

Page 81: ...t falls below 100 mA at any stage during Boost or Float charging the Power Supply will stop charging the battery BATT CHG BO and FL LEDs OFF Vb now flashes every 4 seconds Part Numbers PS 11 C AC inpu...

Page 82: ...E OF THE SENSOR TO R OR B VA VA R R TS B B 24 VDC AUXILIARY OUTPUT OPTIONAL 13 8 VDC OUTPUT FOR RADIO OR OTHER DEVICE BACKUP BATTERY Colour may vary A N E ACTIVE NEUTRAL EARTH 100 240 VAC 96 340 VDC T...

Page 83: ...sed with inductive loads such as coils contactors etc Power for these is to be provided from a separate supply In addition the module has limited charging capacity for externally connected lead acid b...

Page 84: ...typically indicate a higher temperature than the external sensor The lower temperature is used for temperature compensated battery charging There is a connection on the DC terminal block for powering...

Page 85: ...everse polarity Please ensure the battery is connected correctly Isolation 3 kV DC input DC output Deep Discharge Protection RTU Shutdown at 10 8 V 0 2 V RTU Startup at 11 6 V 0 2 V Connector Plugs Lo...

Page 86: ...e LEDs will still be ON The LEDs are powered by the RS485 bus The PS 21 microprocessor does not run and the OK LED will flash to indicate that there is no communications with the processor module If t...

Page 87: ...ent falls below 100 mA at any stage during Boost or Float charging the Power Supply will stop charging the battery BATT CHG BO and FL LEDs OFF Vb now flashes every 4 seconds Part Numbers PS 21 C DC in...

Page 88: ...S B B SUPPLY EARTH A NEGATIVE DC INPUT SUPPLY CAN BE USED CONNECT THE MORE POSITIVE WIRE eg 0 V TO SUPPLY AND CONNECT THE MORE NEGATIVE WIRE eg 48 V TO SUPPLY CAUTION Connecting the battery in reverse...

Page 89: ...RTU used for communications Processor Module Processor module containing a CPU central processing unit Protocol Refers to the format of messages that may be passed to from and through an RTU in commun...

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