Crystal Crystal Horizontal 120 Installation And User Manual Download

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8. Wiring diagram

Model:

Crystal Horizontal 70/90/120/150/200

B
A
G

D
12V

CN6

Com
pre

ssor

Reactive
resistance

DC FAN CAPACITOR

CN-RAT1

EARTH AC-N

BLK

CN4

CN-RAT2

DC310

VCC

VSP

AC-L

RED

OUT8

BRN

Electronic
expansion valve

OUT7

Compressor heater

Programming port

CN7

OUT6

YLW

（

）

BLK

Low Pressure Switch

OUT5

Base plate heater

BLU

WHI

RED

OUT4

Emergency
switch

BRN BRN

Water ﬂow switch

4-way valve

RED

WHI

OUT3

Reserved

OUT2

BLU

IN1

IN2

IN3

IN4

IN5

OUT1

CN-BL

Compressor driven burner

Reserved

Exhaust temp

Outlet water temp

Inlet water temp

Ambient temp

Condenser temp

Cooling coil temp

Return gas temp

Wire controller

BRN

RED

BLK

P1 P2

Power: AC

Electrical Diagram

220-240V

50Hz

E-

VAL1

Summary of Contents for Crystal Horizontal 120

Page 1: ...for your heat pump INSTALLATION AND USER MANUAL Crystal Horizontal 70 90 120 150 200 ...

Page 2: ...to the surrounding area Before starting work the environment of the equipment should be checked to ensure that there is no risk of flammability No smoking signs must beposted 6 Ventilated area Make sure the area is in the open air or is properly ventilated before working on the system or performing hot work Some ventilation must be maintained during the duration of the work 7 Controls of refrigera...

Page 3: ...atible with the actual installation conditions and does not exceed the maximum limits authorised for this particular product In the event of a defect and or malfunction of the heat pump the electricity supply must be disconnected and no attempt made to repair the fault Repairs must be undertaken only by an authorised technical service organization using original replacement parts Failure to comply...

Page 4: ...ports 11 3 6 Hydraulic connection 12 3 7 Electrical installation 14 3 8 Electrical connection 15 4 Use 16 4 1 Wired remote control 16 4 2 Operating mode selector 17 4 3 Setting the clock 18 4 4 Programming Start Stop 18 4 5 Activating a program 18 4 6 Forced deicing function 19 4 7 Enable Disable LEDs 19 4 8 Status values 20 4 9 System parameter query 21 5 Operation 24 5 1 Operation 24 5 2 Using t...

Page 5: ...son may undertake installation start up servicing and repairs in compliance with current standards Before operating or undertaking any work on the equipment installation commissioning usage servicing the person responsible must be aware of all the instructions in the heat pump s installation manual as well as the technical specifications Under no circumstances install the equipment close to a sour...

Page 6: ...ions Brazing should be performed by a qualified welder When replacing a defective refrigerant component use only parts certified by our technical department When replacing pipe work only copper pipes conforming to Standard NF EN12735 1 may be used for repairs When pressure testing to detect leaks To avoid the risks of fire or explosion never use oxygen or dry air Use dehydrated nitrogen or a mixtu...

Page 7: ...ings compared to a conventional heating system Clean efficient and environmentally friendly R32 refrigerant Reliable high output leading brand compressor Wide hydrophilic aluminium evaporator for use at low temperatures User friendly intuitive remotecontrol Heavy duty ABS shell anti UV treated and easy to maintain Designed to besilent Dual antifreeze system to avoid frost damage Revolutionary exch...

Page 8: ... 7 06 3 54 8 98 4 62 Power input KW 1 03 0 366 1 45 0 451 1 85 0 591 2 32 0 749 2 98 0 977 Inputcurrent A 4 57 1 62 6 43 2 00 8 21 2 62 10 29 3 32 13 22 4 33 EER 4 75 3 04 4 75 3 03 4 74 3 04 4 73 3 04 4 73 3 01 Air 15 C Water 26 Capacity KW 2 26 0 56 3 17 0 76 4 06 0 91 5 31 1 20 6 75 1 38 Power input KW 0 988 0 158 1 378 0 214 1 767 0 257 2 328 0 337 2 926 0 387 Inputcurrent A 4 261 0 687 5 957 ...

Page 9: ...ntal 70 Crystal Horizontal 90 Crystal Horizontal 120 Crystal Horizontal 150 Crystal Horizontal 200 A 780 950 950 950 950 B 520 645 645 645 645 C 549 674 674 674 674 D 353 358 358 358 358 E 97 97 97 97 97 F 380 380 380 380 410 Made in mm ...

Page 10: ... control box 4 water flow switch 15 control board 5 4 way valve 16 front panel 6 rear panel 17 control panel 7 evaporator 18 display panel 8 fan motor 19 electronic expansive valve 9 fan blade 20 right side panel 10 air outlet net 21 Electric base frame heating 11 left side panel 22 Electric crankshaft heating ...

Page 11: ...tly stable and can support the weight of the unit A water drainage device must be provided close to the unit in order to protect the area where it isinstalled If necessary the unit may be raised by using suitable mounting pads designed to support itsweight Check that the unit is properly ventilated that the air outlet is not facing the windows of neighbouring buildings and that the exhaust air can...

Page 12: ... pump in the winter as this will allow the water to freeze and block the tube This will then allow water and ice to back up into the unit and cause damage which will not be covered under the Warranty Please allow unrestricted run off of the condensate from the unit and to escape freely 3 5 Installing the unit on noise damping supports In order to minimize the noise pollution associated with heat p...

Page 13: ...n with the By Pass kit WARNING Do not run water through the hydraulic circuit for 2 hours after applying the adhesive Step 1 Take the necessary steps to cut your pipes Step 2 Make a straight perpendicular cut through the PVC pipes with a saw Step 3 Assemble your hydraulic circuit without connecting it in order to check that it perfectly fits your installation then dismantle the pipes to be connect...

Page 14: ...y Pass assembly for more than one heat pump The ﬁlter located downstream of the heat pump must be regularly cleared so that the water in the system is clean thus avoiding the operational problems associated with dirt or clogging in the ﬁlter ...

Page 15: ...tem is installed The electricity supply cable must be adapted to match the unit s rated power and the length of wiring required by the installation see table below The cable must be suitable for outdoor use For a three phase system it is essential to connect the phases in the correct sequence If the phases are inverted the heat pump s compressor will not work In places open to the public it is man...

Page 16: ...lly connect the heat pump Step 1 Detach the electrical side panel with a screwdriver to access the electrical terminalblock Step 2 Insert the cable into the heat pump unit by passing it through the opening provided for thatpurpose Step 3 Connect the power supply cable to the terminal block in accordance with the diagrambelow Step 4 Carefully close the heat pump panel ...

Page 17: ...16 4 Use On Oﬀ Timer Button Operating mode Button clock Timer Button Button On Oﬀ ...

Page 18: ...ARNING When the cooling mode switches to heating mode or vice versa the heat pump will restart after 10 minutes When the incoming water temperature is less than or equal to the required temperature set point tempera ture 1 the heat pump will switch to heating mode The compressor will stop when the temperature of the incoming water is greater than or equal to the required temperature set point temp...

Page 19: ...rt time Step 4 Adjust the hours with the buttons and Step 5 Press to switch to minutes Step 6 Adjust the minutes with the buttons and Step 7 Press to program the stop time Step 8 Adjust the hours with the buttons and Step 9 Press to switch to minutes Step 10 Adjust the minutes with the buttons and Step 11 Press to return to the main screen 4 5 Activating a program Once the program has been defined...

Page 20: ...g function Long press and 3 seconds to enter forced deicing the symbol flashes 4 7 Enable Disable LEDs Hold and for 3 seconds to activate or deactivate the front LEDs The LEDs are reactivated automatically after a power cut M M ...

Page 21: ...N Description Values 01 Water inlet temperature 30 99 C 02 Water outlet temperature 30 99 C 03 Ambient temperature 30 99 C 04 Air outlet temperature 0 125 C 05 Air inlet temperature 30 99 C 06 Outside coil temperature 30 99 C 07 Inside coil temperature 30 99 C 08 The openness of the expansion valve 09 Reserved 10 Compressor current A 11 PCB temperature C 12 Fan motor current A 13 Compressor real f...

Page 22: ... The system s settings can be checked and adjusted via the remote control by following these steps Step 1 Keep pressing 3s on until you enter the settings verification mode Step 2 Press and for see the configured parameters Step 3 Press to select the setting to be modified the value is blinking Step 4 Press and to adjust the setting value Step 5 Press to set the new value Step 6 Press to return to...

Page 23: ...ctivation temperature 1 40 C 20 C Adjustable 15 Reserved Do not adjust Reserved 16 Reserved Do not adjust Reserved 17 Expansive valve action period 20 90s 30s Adjustable 18 Reserved Do not adjust Reserved 19 Reserved Do not adjust Reserved 20 Reserved Do not adjust Reserved 21 The mini opening for the electrical expansive valve 50 150 80 Adjustable 22 Reserved Do not adjust Reserved 23 Reserved Do...

Page 24: ...ool from around the unit Operation 1 Activate the unit s power supply protection diﬀerential switch and circuit breaker 2 Activate the circulating pump if it is not servo controlled 3 Check the By Pass opening and the control valves 4 Activate the heat pump by pressing once on 5 Adjust the remote control clock Section 4 3 6 Select the required temperature by using one of the remote control s modes...

Page 25: ...e same value as the ambient temperature within a few degrees and the corresponding atmospheric pressure between 150 and 350 PSI maximum If left unused for a long period of time Check the pressure gauge before starting up the heat pump It must indicate at least 80 PSI If the pressure goes down too much the heat pump will display an error message and automatically go into safe mode This means that t...

Page 26: ...frigerant It would be wise for heat pumps that are used on Ponds and non Chemically treated Hot Tub users to flush out the titanium heat exchanger every few months as Bio Film will build up here all depending on bather and fish loading N B Be careful of the water flow switch and anything electrical when doing this 6 2 Winter storage In the winter months when the ambient temperature is lower than 3...

Page 27: ...fference in the system when the heat pump is working A heated pool must be covered to avoid any loss of heat 7 1 Breakdowns and faults In the event of a problem the heat pump s screen displays a fault symbol ERROR instead of temperature indications Please consult the table BELOW to find the possible causes of a fault and the actions to betaken Fault code examples Fault code E05 27 ...

Page 28: ...mperature Sensor disconnected or defective Reconnect or replace sensor 15 Water intake temperature sensor malfunction Sensor disconnected or defective Reconnect or replace sensor 16 Outside coil temperature error Sensor disconnected or defective Reconnect or replace sensor 18 Vented temperature error Sensor disconnected or defective Reconnect or replace sensor 20 Inverter module protection See cha...

Page 29: ...gramming port CN7 OUT6 YLW or BLK Low Pressure Switch OUT5 Base plate heater BLU WHI RED OUT4 Emergency switch BRN BRN Water ﬂow switch 4 way valve RED WHI OUT3 Reserved OUT2 BLU BLU IN1 IN2 IN3 IN4 IN5 OUT1 CN BL Compressor driven burner T1 T2 T3 T4 T5 T6 T7 T8 Reserved Exhaust temp Outlet water temp Inlet water temp Ambient temp Condenser temp Cooling coil temp Return gas temp Wire controller BR...

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