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Crystal Mountain Mogul, Removal And Installation, Page: 13 / 15

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Crystal Mountain Mogul Removal And Installation Download Page 13

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7. Hold the hot tank assembly with one hand while removing the 2 screws that hold the hot tank 
support bracket on the back of the condenser 

(fig.7-1). Lift the bottom reservoir insulation slightly 

and slide tank down and out.

Installation

8. Install the new tank assembly in the reverse order as the above instructions.  The tank height is 
determined by the gasket on the hot tank inlet, it should be even with the insulation indent where 
the reservoir will rest 

(fig.8-1).  The support bracket screws should be fastened in the same location 

on the condenser, as before disassembly.  Do not over tighten these screws to the condenser, as you 
could break the condenser cooling fins.

  figure 7-1    

 figure 8-1   

  

Summary of Contents for Mogul

Page 1: ...ts base firmly insert the Crystal Pin inside the Crystal Guard fig 4 1 Make sure that the Crystal Pin s four locking tabs have completely pro truded through the locking tabs entries fig 4 2 Note Ensure that the Crystal Pin has the O Ring in place Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cool ...

Page 2: ... cylindrical toothed area of the Crystal Guard until it bottoms out fig 7 1 fig 7 2 8 Insert the blue gasket into the gasket groove area of the Crystal Guard until it bottoms out usu ally this gasket is applied to the guard by the factory as a sub assembly fig 8 1 Make sure that the gasket is depressed so that it is below the level of the gasket groove to allow ease of assembly fig 8 2 Note The re...

Page 3: ...ystem was designed to seal air and therefore the guard will fit very tightly when installed with the blue gasket fig 9 1 10 Poke the arrow pin used to lock the Crystal Guard down through its drilled hole to secure the lid on the cooler fig 10 1 figure 10 1 figure 9 1 ...

Page 4: ... 2 Use the fingertips of both hands to press on the Crystal Guard and turn counter clockwise till it is free from the cooler opening fig 2 1 Note The DryGuardTM lid is standard on the Sierra cooler See the DryGuardTM section for installa tion and removal instructions 3 Use fingers of both hands to lift up and remove the insulation jacket covering the reservoir from the cooler opening fig 3 1 D Ser...

Page 5: ...screwing it and set aside fig 4 1 fig 4 2 5 Approach the cooler from the rear Open the latch provided on the evaporator band fig 5 1 6 Use both hands to loosen the reservoir from the evaporator band and lift it straight through the cooler opening fig 6 1 figure 5 1 ...

Page 6: ...thumb press downwards on the reservoir Insulation fig 2 1 3 Using your other hand grip the edge of the Inner DryGuardTM Cone and pull it up slowly to re move fig 3 1 Note DryGuardTM is designed to fit very tightly into reservoir Installation 4 Place the Inner DryGuardTM assembly onto the center of the cold water reservoir make sure the filter cap is pointed towards the rear of the cooler fig 4 1 f...

Page 7: ...oth hands push the DryGuardTM straight down into the reservoir fig 5 1 fig 5 2 6 Install the Outer DryGuardTM onto the cooler fig 6 1 and lock into place by turning clock wise fig 6 2 figure 5 1 figure 5 2 figure 6 1 figure 6 2 ...

Page 8: ...o cool down before removing the drain cap to drain the system 3 Remove top lid of cooler by turning counter clockwise or to the left fig 3 1 For Crystal Guard and Aquaflo models remove the Crystal Guard pin stopper at rear of outer edge of guard or ring fig 3 2 4 Turn cooler around so you are facing the back of the unit and remove the top of the two piece blue or white insulation by lifting it str...

Page 9: ...side of the reservoir across evaporator fig 6 4 so when re installing the reservoir will be lined up as it is presently 7 Hold the evaporator down and press the reservoir up and out of the evaporator cooling coil fig 7 1 At this point it is advisable to put the cooler on a bench or table to make it easier to access compo nents 8 Remove the 4 screws that secure the metal top and bottom plate 2 on t...

Page 10: ...lide out Once it starts to come out be careful of the small capillary tube copper coil located on the left side of the compressor as it is very fragile fig 10 1 guide it by the cooler body with your hand Then slide the unit as far as possible to the left and the support stick on the right side will come by the body fig 10 2 Continue until the RRS is outside the cooler body and free standing on its...

Page 11: ...d identify fig 1 1 Remove the two screws and remove the thermostat from the bracket fig 1 2 2 There is enough heat transfer paste on the tank and old thermostat to simply wipe the face of new thermostat against the old one fig 2 1 Place into position and evenly tighten the two screws torque to 3 4 6 9 lbf in fig 2 2 to 2 4 3 Reconnect the wires onto the thermostat as identified fig 3 1 You can now...

Page 12: ... or table for easier access to components 3 Remove drain assembly from condenser black grill at back of unit fig 3 1 4 Unplug wire connector from manual reset on hot tank fig 4 1 5 Unplug wire connector from heater that goes down to compressor fig 5 1 6 Remove screw and ground wire from hot tank bracket fig 6 1 figure 3 1 figure 4 1 figure 5 1 figure 6 1 ...

Page 13: ...tall the new tank assembly in the reverse order as the above instructions The tank height is determined by the gasket on the hot tank inlet it should be even with the insulation indent where the reservoir will rest fig 8 1 The support bracket screws should be fastened in the same location on the condenser as before disassembly Do not over tighten these screws to the condenser as you could break th...

Page 14: ...ctors from the relay white wires and or overload black wire fig 2 1 and 2 2 Remove relay and overload from compressor fig 2 3 and 2 4 3 Install the new overload onto the top pin of the compressor fig 3 1 and push the new relay onto the two bottom pins below the overload fig 3 2 Reconnect the white wires onto the relay fig 3 3 and the black wire onto the overload fig 3 4 4 Reinstall the cover and s...

Page 15: ... the heater tightening screw fig 3 1 4 Unplug wire connector from heater band that goes down to the compressor fig 4 1 5 Loosen and remove tightening screw that secures heater band to the hot tank fig 5 1 and slide heater down fig 5 2 and over support bracket and drain tube Save the heater band film that is between the heater and tank and re use with the new heater 6 Install new heater in the reve...

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