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EB30-2R  OPERATING INSTRUCTIONS 

Page  14

 

 

Handbrake Test Class IV and VII. 

 

Press the 

PARK 

key to start the test ,  DDsp = P1L indicating test of LEFT brake 

 
With the handbrake released, press the 

START 

key to power up the left hand roller 

set, DDsp will show rotating icon while motor starts then P1L 

 

Apply the handbrake slowly to maximum until a lock is achieved or press the 

STOP

 

key if motor did not stop due to lock.. 
 
Repeat the test if required or press 

OK

 to accept the results 

 
DDsp will now show  P1R and the right handbrake should be tested using the same 
procedure as the left. 

 
Applied Parking Brake Test   

 
This is a 

LOCKED BRAKE TEST

 and 

MUST NOT 

be applied to Class IV or Class 

VII vehicles 
 

 

 

  

Apply the Parking Brake 
 
Press 

PARK

 key to start the test,  DDsp = P1.L 

 
LEFT PARKING BRAKE:  Press 

START

 key to start only the left roller set. DDsp  

shows left rotating icon then P.1L . Test will automatically stop after three seconds

.  

(This start, test, stop action can be repeated if necessary) 
Once acceptable reading has been obtained press 

OK 

to store the result. 

DDsp shows P1.r 
 
RIGHT PARKING BRAKE:   Press 

START

 key to start only the right roller set. DDsp  

shows right rotating icon then P1.r . Test will automatically stop after three seconds

.  

(This start, test, stop action can be repeated if necessary) 
Once acceptable reading has been obtained press 

OK 

to store the result. 

 
Driving out:   

Not to be used for DP variants 

 

It is safer to drive ‘driven’ axles out of the rollers with the brake tester motors 
running.  This eliminates any problems of over speeding the rollers and drive motors, 
particularly when the vehicle under test has an automatic gearbox. 
 
Select next axle by pressing  

AXLE

 and 

DOWN ARROW

 , then press 

START 

to 

power both motors as if the wheels were being centralised and drive the wheels out 
of the rollers.  Brake tester motors will stop once the wheels leave the rollers.

 

 

Summary of Contents for EB30-2R

Page 1: ...BRAKE TESTER EB30 2R OPERATING INSTRUCTIONS TES1447 D Feb 2005...

Page 2: ...ully supported by our service agent Please refer to the page at the end of this manual for full details Note Your attention is drawn to our Terms Conditions of Sale If a service engineer is called out...

Page 3: ...12 First Axle 12 Foot brake 12 Centre 12 Left Foot brake test 12 Right Foot brake test 12 Bind ovality and imbalance test 12 Secondary Brake 13 Left Secondary Rear Axle 13 Right Secondary brake test 1...

Page 4: ...to all the regulations applying to the workplace and to ensure his knowledge of such regulations is up to date Do not allow other personnel near the test vehicle or rollers while a test is in progres...

Page 5: ...ea must be marked so that vehicle owners are aware of the danger associated with brake testing Note the location of the emergency stop switch before starting to use the equipment When driving off the...

Page 6: ...ned in the same place at every installation check the location before using the equipment Pit unit The rolling road consists of two sets of free roller pairs connected by a chain and indirectly driven...

Page 7: ...EB30 2R OPERATING INSTRUCTIONS Page 7 EB30 2R MOT Class IV V and VII Roller Brake Tester...

Page 8: ...tal display DDsp Imbalance ovality pressure weight Amber indicator lights Showing type of information on digital display Oval Pres Wght Inside Power supply board for control computer front panel ampli...

Page 9: ...m the last test step LEFT ARROW Used for wheel selection RIGHT ARROW Used for wheel selection DIFF Selects imbalance when both wheels are running AIR Selects air pressure display when both wheels are...

Page 10: ...the system and clear all previous results so that a new vehicle test is activated When the system is RESET the DDsp CL4 2 nd WGHT This key sequence allows manual weight entry DDsp At Respond by press...

Page 11: ...l be driven Once the motor is started the flashing light will be stay on As the brakes are applied and a wheel approaches the pre set slip limit the respective red Lock indicator will flash The orange...

Page 12: ...ilation Before Driving the Vehicle into the Rollers RESET the system by pressing 2 nd and then STOP DDsp shows A1 then Ctr First Axle Drive the first axle into the rollers Foot Brake CENTRE THE WHEELS...

Page 13: ...lease the pedal observing the force readings Press the STOP key to end the test This whole section can be repeated if necessary Press OK key to save the results If there is a Secondary brake on this a...

Page 14: ...p shows left rotating icon then P 1L Test will automatically stop after three seconds This start test stop action can be repeated if necessary Once acceptable reading has been obtained press OK to sto...

Page 15: ...rm Footbrake Secondary Brake and Parking brake tests as applicable Repeat until all axles are tested Print results When all axles have been tested press PRINT key to print the test results Brake force...

Page 16: ...ller direction by using the two rotary switches on the side of the motor control box The roller direction will be indicated by the green LEDs adjacent to the direction arrows on the analogue display P...

Page 17: ...method can be used as follows Efficiency Note the maximum brake force from each wheel in kgf add these numbers together and divide the result by the vehicle weight in kg then multiply by 100 This giv...

Page 18: ...the bind value or symbol Apply a brake force of about 500 kgf and hold pedal steady Press OVAL key wait 6 second approx When DDsp shows BAL apply footbrake to about 90 of maximum force measured above...

Page 19: ...hain with a suitable oil or a special grease at least once a year 5 Check the oil level in the gearbox 6 Bolt the cover plates on Warning The lubricant greases and oils are oil base products and to pr...

Page 20: ...is pressed down The roller brake tester cannot start unless the middle metal roller is triggered pressed down Twice per year Remove all cover plates from the roller units Clean the pits from oil and...

Page 21: ...er 254 mm Roller length 1000 mm Distance between roller centres 475 mm Roller project by 50 mm Minimum wheel diameter 450 mm Maximum wheel diameter 1 500 mm Measuring system Strain Gauge Transducers D...

Page 22: ...actory overhaul or if you need spare parts please contact our Product Support Helpline at the following number Tel 01278 436225 Fax 01278 436238 Overseas Service abroad is provided by the agent from w...

Page 23: ...EB30 2R OPERATING INSTRUCTIONS Page 23 NOTES...

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