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4 — Troubleshooting

Notes

Rev 3-97

@ Crown

very important to verify that the system is, in fact, working after you perform a
repair.

Example: Plug the cable back into the PIP then run a Roll Call to verify that all
system components are on line then verify that the amplifiers respond to
commands sent from the computer.

COMMON IQ SYSTEM PROBLEMS

Most IQ System problems occur at the time of installation. Most of those are
related to hardware or software communication setup. Other than hardware or
software settings, loop capacitance is a significant factor. In many cases wire
selection is becomes a critical factor. In longer loops where capacitance is
questionable it may be necessary to add an IQ-RPT Repeater to the loop.

Hardware Setup

Switches are a necessary evil in the setup of any IQ System. Component
addresses must be a valid value with no duplicates of same type of component
on the same Crown Bus loop. Baud, parity, and any other hardware switch
settings on the component serving as system interface must be properly
configured. Parity should, except in very unusual circumstances, be off. The
computer, software, and RS232/422 cable must be capable of supporting the
baud selected at the interface. AC power must be available and the interface
must be on. RS232/422 cable must be connected at both ends to the proper
computer serial port as well as the proper IQ System component. You must
have a 16550 UART for the computer com port. The computer itself must meet
the minimum requirements for the type of software being used.

IQ components are not likely to fail, but it is not impossible. Lightening is a
respecter of no one. The most common type of hardware failure is opto-isolator
damage due to high voltage spikes from lightning or other power sources. The
only other major source of hardware failure is failure to follow proper static
handling procedures of components with exposed static sensitive electronics
such as PIP module and card cage components.

Software Setup

Most software parameters that affect whether or not you can communicate
properly with the system in DOS software are found on the F10 control panel
screen. In IQ For Windows both the program communication settings and the
Windows Control Panel effect communication. At a minimum those settings
include com port enable, com port number, IRQ number, Base Address, and
baud.

Crown Bus Loop

The Crown Bus is a communication standard based on the transmission of
proprietary IQ command protocol on a serial data loop. Although other media
may be used to transmit the protocol, IQ hardware uses 20 ma current as the
media to go into and out of components. Digital signals are, by their nature,
simply pulses of DC. This in turns means that data signals are polarity sensitive.
One of the most common mistakes made when wiring Crown Bus connections
is to reverse the polarity of a Crown Bus cable. A broken or unplugged cable
or polarity reversal anywhere in the loop consitutes a break in the loop. When
the IQ-INT II unit is used as the interface a common problem is to have the input
and output lines for one loop connected to the interface output of one loop and
the input of another loop at the interface.

Summary of Contents for SMX 1

Page 1: ...ered with IQ List the configuration parameters that must match between software and interface hardware State the maximum operating length RS232 and RS422 State the maximum loop capacitance for normal...

Page 2: ...igure 2 6 Voltage Measurement Open Figure 3 7 Voltage Measurement Reverse Polarity Figure 4 8 Current Measurement Figure 5 9 Does The Software Run PC Requirements Environment Windows DOS Corrupt or In...

Page 3: ...e right general area for the exact problem Specifically is the process of defining the exact nature of the problem Example When taking a Roll Call all components appear except those in equipment room...

Page 4: ...ments for the type of software being used IQ components are not likely to fail but it is not impossible Lightening is a respecter of no one The most common type of hardware failure is opto isolator da...

Page 5: ...ponent address To save time later it is always recommended that you mark components with their loop address and annotate system drawings to accurately reflect those addresses TOOLS AVAILABLE There are...

Page 6: ...for some reason such as power loss the On Line Search feature will automatically reestablish communication with that component when power is restored It will also restore communication to a whole loo...

Page 7: ...ect It is a feature you would use if you were not able to establish loop communication initially you missed the alert on the screen or you want to verify the break To use Search you need to select the...

Page 8: ...e versed If you have no voltage drop at all the problem may be an open in one of the wires between the output of the upstream device and the point of measurement as shown in Figure 3 It could alsobeas...

Page 9: ...oop Figure 5 shows a test rig setup for wave form mea surement Note that if an ungrounded scope is used it makes no difference whether the resistor is in the positive or negative leg but if a grounded...

Page 10: ...e prob lem may result in loss of high current or low current values When the problem isextremelyhighRFItheproblemismorelikelytobealossoflowcurrentvalues OUT IN SMX 1 OUT IN SMX 2 OUT IN SMX 3 OUT IN S...

Page 11: ...you if you have taken the time to check available documentation It is also very helpful if you have serial numbers software revision numbers or other relavent information handy when you call If a har...

Page 12: ...1C Are any files corrupted Yes Re install the program No If the problem cannot be resolved contact Crown Figure 8 Troubleshooting Flow Chart Does the software run PC Requirements Operating System Corr...

Page 13: ...erface it is sometimes necessary to remove Pin 4 from the male connector on the standard RS232 cable Proceed to question 3C No Use the correct cable Question 3C Is the RS232 cable connected correctly...

Page 14: ...ay not have any two components of the same type at the same address on the same loop and that addresses of 0 and 251 255 are not valid Question 4C Does the software have valid OIF and DLL files for th...

Page 15: ...es the computer have a 16550 UART for the com port Yes Proceed to question 5B No Install a com port board with the 16550 UART chip This UART supports higher speeds and includes additional memory buffe...

Page 16: ...lation or if the product has been repaired three or more times in the warranty period the most recent being at the Crown Factory Advanced replacements are only available through firms who have establi...

Page 17: ...oftware in your hands A software upgrade is defined as an upgrade from one version level of software to a higher version level For example going from IQ For Windows 1 0 to version 1 1 would be an upgr...

Page 18: ...ion problem is most likely between the computer and interface or on the Crown Bus 7 How does Break Detect work 8 List as many conditions as you can think of that would constitute a break in a Crown Bu...

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